Installation Instructions

ManualsBrandsToro ManualsRiding ProductsHydraulic Tank Kit, Greensmaster 3400 or 3420 TriFlex Traction Unit

FormNo.3416-924RevA

HydraulicTankKit

Greensmaster

3300or3400SeriesTriFlex

TractionUnit

ModelNo.136-8544

ModelNo.136-8546

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Installation

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Disconnectthebattery;refertoyourmachine

Operator’sManual.

Removingthe

Tank-Mount-Plate

Assembly

NoPartsRequired

Procedure

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe

hydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3416-924*A

Summary of content (12 pages)

PAGE 1
Form No. 3416-924 Rev A Hydraulic Tank Kit Greensmaster® 3300 or 3400 Series TriFlex® Traction Unit Model No. 136-8544 Model No. 136-8546 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. 2 Installation 1 Preparing the Machine Removing the Tank-Mount-Plate Assembly No Parts Required No Parts Required Procedure Procedure 1.
PAGE 2
DANGER WARNING In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Fill the fuel tanks outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Keep your face away from the nozzle and fuel tank opening.
PAGE 3
D. Open the fuel-shutoff valve to drain the tank, then close the valve. 5. Disconnect any additional hoses that connect the fuel tank to the fuel system. 6. If your machine is equipped with a leak detector tank, disconnect the machine wire-harness connectors from the oil level sensor and solenoid coil. Note: For the location of the oil level sensor and solenoid coil, refer to Figure 3 in Removing the Leak Detector Tank (page 4). 4. Flange-head screw (4) 2. Suction hose (to gear pump) 5.
PAGE 4
Removing the Leak Detector Tank Machines Equipped with a Leak Detector Tank Refer to Figure 3 for this procedure. 1. Remove the 4 cap screws, flat washers, neoprene washers, and spacers that secure the leak detector tank to the hydraulic tank. 2. Thoroughly clean the overflow-hose junction and the hydraulic-tank barb. Loosen the hose clamp and disconnect the overflow hose from the tank barb. 3. Lift the leak detector tank slightly and clean the valve-hose junction at the 90° solenoid valve fitting.
PAGE 5
g224431 Figure 3 Hydraulic Tank System overview—Leak Detector Tank equipped 1. Hydraulic tank 11. Oil level sensor 21. 90° solenoid valve fitting 2. Plug fitting 12. Strainer 22. Solenoid-valve assembly 3. Hose clamp 13. 45° hydraulic fitting 23. Cover 4. Overflow hose 14. 90° hydraulic elbow fitting 24. Solenoid valve connector 5. 90° hydraulic fitting 15. Flange bushing 25. Tank hose 6. Cap screw 16. Flat washer 26. Shield bracket 7. Flat washer 17. Cap screw 27. Lock washer 8.
PAGE 6
Removing the Hydraulic Tank Cover 1. Machines Equipped with a Hydraulic Tank Cover 2. Refer to Figure 4 for this procedure. 3. Remove the 4 cap screws, flat washers, neoprene washers, and spacers that secure the tank cover to the hydraulic tank. Loosen the hose clamp at the overflow hose and the hydraulic-tank barb and disconnect the hose from the barb. Remove the tank cover from the tank-mount-plate assembly. g224432 Figure 4 Hydraulic Tank System overview—Tank Cover equipped 1. Tank mount plate 2.
PAGE 7
Removing the Fuel Tank 1. Remove the 4 cap screws, flat washers, and flange bushings that secure the fuel tank to the tank mount plate (Figure 5). g224443 Figure 5 1. Fuel tank 2. Tank mount plate 4. Flat washer 5. Cap screw 3. Flange bushing 2. Remove the fuel tank from the mount plate. Removing the Leak Detector Solenoid Valve Assembly Machines Equipped with a Leak Detector Tank Refer to Figure 3 for this procedure. 1. Remove the 90° hydraulic fitting from the hydraulic tank.
PAGE 8
Removing the Existing Hydraulic Tank Refer to Figure 3 or Figure 4 for this procedure. 1. Remove the 4 cap screws, flat washers, and flange bushings that secure the hydraulic tank to the tank mount plate. 2. Remove the existing hydraulic tank from the mount plate. 3. If your machine is equipped with a leak detector tank, remove the oil level sensor from the hydraulic tank. Discard the O-ring from the sensor.
PAGE 9
5 Installing the Hydraulic Tank g224288 Figure 8 Parts needed for this procedure: 1 Hydraulic tank 1 Dipstick 1. Sensor arrow 4. Position the hydraulic tank onto the tank mount plate. 5. Apply anti-seize compound to the threads of the 4 cap screws. 6. Secure the hydraulic tank to the tank mount plate with 4 cap screws, flat washers, and flange bushings. 7.
PAGE 10
Installing the Leak Detector Tank Installing the Hydraulic Tank Cover Machines Equipped with a Leak Detector Tank 1. Use a hose clamp to connect the valve hose to the straight barb fitting. Machines Equipped with a Hydraulic Tank Cover 2. Position the leak-detector-tank assembly over the hydraulic tank and connect the valve hose to the 90° solenoid valve fitting. Secure the hose to the fitting with a hose clamp. Refer to Figure 4 in Removing the Hydraulic Tank Cover (page 6) for this procedure. 3.
PAGE 11
Notes:
PAGE 12