Installation Instructions

ManualsBrandsToro ManualsLawn MowersToro 136-9124

FormNo.3414-400RevB

BeltCoverKit

AWDRecycler

LawnMower

ModelNo.136-9124

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Upperbeltcover1

Lowerbeltcover1

Bolt(1/4x1.33inches)

Engine-mountbolt(3/8x1inch)

Installthekit.

WARNING

Thebladeissharp;contactingthebladecan

resultinseriouspersonalinjury.

Weargloveswhenservicingtheblade.

PreparingtheMachine

1.Shutofftheengineandwaitforallmovingparts

tostop.

2.Disconnectthespark-plugwirefromthespark

plugandremovetheelectric-startbutton(if

present).

3.Tipthemachineontoitssidewiththeairlterup.

4.Useablockofwoodtoholdthebladesteady

(Figure1).

5.Removetheblade,savingallmountinghardware

(Figure1).

g206911

Figure1

6.Loosenthe5boltsthatholdtherearbafein

place.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-400*B

Summary of content (8 pages)

PAGE 1
Form No. 3414-400 Rev B Belt Cover Kit AWD Recycler® Lawn Mower Model No. 136-9124 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Description Use Qty. Upper belt cover Lower belt cover Bolt (1/4 x 1.33 inches) Engine-mount bolt (3/8 x 1 inch) 1 1 2 2 Install the kit. WARNING The blade is sharp; contacting the blade can result in serious personal injury. Wear gloves when servicing the blade. Preparing the Machine 1.
PAGE 2
8. Remove both belts from the blade drive and then remove and retain the blade drive (Figure 4). g211698 g212126 Figure 4 Figure 2 1. Belts (retain) 1. Rear baffle 2. Blade drive (retain) 9. Remove and discard the metal belt guide and 2 corresponding bolts (Figure 5). 7. Remove and retain the lower, rear belt cover and corresponding bolts (Figure 3). g212112 Figure 5 1. Metal belt guide (discard) 2. Belt-guide bolts (discard) 10.
PAGE 3
Installing the Kit 1. Install the 2 engine-mount bolts (3/8 x 1 inch) and torque them to 400 in-lb (Figure 7). g212119 Figure 7 1. Engine-mount bolts 2. Install the upper, front belt cover provided in this kit with the bolts previously removed. g212113 Figure 6 Model 20353 shown; appearance of machine varies 1. Front belt cover (discard) 2. Front belt-cover bolts (retain) 11. If needed, center punch and then drill 2 holes (9/32 inch) through the deck for installation of the belt covers.
PAGE 4
g211698 Figure 9 1. Belts 2. Blade drive 4. Install the lower, front belt cover by threading 2 bolts (1/4 x 1.33 inches) through the lower belt cover, through the holes drilled (if applicable), and into the upper belt cover. g212120 Figure 8 1. Upper, front belt cover 2. Upper, front belt-cover bolts 3. Install the blade drive and route both belts around it as shown in Figure 8. Note: The blade spacer need to remain inside of the blade drive. g212121 Figure 10 1. Lower, front belt cover 2.
PAGE 5
g212127 Figure 11 1. Rear baffle 6. Install the lower, rear belt cover with the corresponding bolts that you previously removed. Insert the back of the cover into the rear discharge chute and then lower the front in place (Figure 12). g212123 Note: Ensure that the rear belt does not get Figure 12 pinched between the side wall and bolts when installing the lower, rear belt cover. 1. Lower, rear belt-cover bolts 5 2.
PAGE 6
Installing the Blade Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer. 1. Install the new blade and all mounting hardware (Figure 13). g024443 Figure 13 Important: Position the curved ends of the blade to point toward the machine housing. 2. Use a torque wrench to tighten the blade bolt to 82 N∙m (60 ft-lb).
PAGE 7
Template Important: If you are printing this from www.Toro.com, ensure that it is printed at 100% scale and that the distance from A to B is 1 inch: . g206972 1. 3.1 mm (0.12 inch) 3. 1.5 mm (0.06 inch) 5. 79 mm (3.11 inches) 2. 4.8 mm (0.19 inch) 4. 7.1 mm (0.28 inch) diameter 6. 2.3 mm (0.
PAGE 8