Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 5210 or 5410 Series Cutting Unit with 5in Reel

FormNo.3431-273RevA

RearRollerBrushKit

Reelmaster

5210or5410SeriesCuttingUnitwith5inReel;5510,

5610,6500-D,or6700-DCuttingUnitwith7inReel;and3100-Dor

7000-DSeriesDPACuttingUnit

ModelNo.137-5991

ModelNo.137-5992

ModelNo.137-5993

ModelNo.137-5994

InstallationInstructions

Introduction

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Contents

Introduction...............................................................1

Setup........................................................................1

1GatheringtheAppropriateTools.......................2

2DeterminingtheOrientationoftheRoller

Brushes...........................................................3

3AdjustingthePositionoftheIdlerPulley

Assembly........................................................3

4RemovingtheBrushCoverDrain

Plug.................................................................4

5InstallingtheRollerBrush................................4

6InstallingtheHighHeight-of-CutBrushor

HDBrush(Optional)......................................14

Maintenance...........................................................15

AligningthePulleys..........................................16

RestrainingtheReel.........................................17

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Gathertheappropriatetools.

Nopartsrequired

–

Determinethepositionoftheroller

brushesandreelmotors.

Nopartsrequired

–

Adjustthepositionoftheidlerpulley

assembly.

Nopartsrequired

–

Removethebrushcoverdrainplug.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3431-273*A

Summary of content (20 pages)

PAGE 1
Form No. 3431-273 Rev A Rear Roller Brush Kit Reelmaster® 5210 or 5410 Series Cutting Unit with 5in Reel; 5510, 5610, 6500-D, or 6700-D Cutting Unit with 7in Reel; and 3100-D or 7000-D Series DPA Cutting Unit Model No. 137-5991 Model No. 137-5992 Model No. 137-5993 Model No. 137-5994 Installation Instructions Introduction This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Contents Introduction .....
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Procedure Description Roller-brush housing Allen-head bolt, 3/8 x 1 inch Roller-brush assembly Shoulder bolt Belt cover/plate assembly Bolt, 5/16 x 5/8 inch Spacer Drive pulley Flange-head bolt, 3/8 x 2 inches Belt Shim washer (as required) High height of cut brush (optional) HD brush (optional) 5 6 Use Qty. 1 2 1 1 1 2 1 1 1 1 1 – – Install the roller brush. Install the high height-of-cut brush or the HD brush. Media and Additional Parts Description Operator's Manual Use Qty.
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1 Gathering the Appropriate Tools g029306 No Parts Required Figure 1 Reelmaster 3100-D Procedure Acquire the following tools before proceeding with the installation: • 1/2 deep-well socket 1. Cutting unit 1 4. Left roller brush drive assembly 2. Cutting unit 2 5. Reel motor 3. Cutting unit 3 6.
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3 4 Adjusting the Position of the Idler Pulley Assembly Removing the Brush Cover Drain Plug No Parts Required No Parts Required Procedure Procedure On the left front and left rear cutting units, reverse the idler pulley assembly to mount on the right end of the cutting unit (Figure 3), as follows: Remove only the bottom drain plug (Figure 4) from the brush covers. This allows moisture to drain from the belt area. 1.
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Installing the Roller Brush Parts needed for this procedure: 1 Roller-brush housing 2 Allen-head bolt, 3/8 x 1 inch 1 Roller-brush assembly 1 Shoulder bolt 1 Belt cover/plate assembly 2 Bolt, 5/16 x 5/8 inch 1 Spacer 1 Drive pulley 1 Flange-head bolt, 3/8 x 2 inches 1 Belt 1 Shim washer (as required) g009050 Figure 5 1. Counterweight 4. Using a 3/8-16 tap, remove the paint in the outer mounting holes in the side-plate (Figure 5). 5.
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g009053 Figure 7 1. Remove the nuts securing each end of the roller. 2. 6 mm (1/4 inch) spacer 7. 3. Side-plate mounting flange Position the roller-brush mounting brackets onto the roller-bracket bolts (Figure 8). g009055 Figure 9 1. Roller-brush mounting bracket 3. Extra 6 mm (1/4 inch) spacer 2. Cutting-unit side-plate mounting flange 8. Secure the roller-brush mounting brackets to the cutting-unit side plates with the nuts previously removed. 9.
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10. • Rotate the roller-brush-bearing housing until Apply a coating of grease to the inner diameter of the grommet in the bearing housing (Figure 11). the brush plate is parallel to the cutting-unit side plate (Figure 11). • Tighten the 2 flange locknuts securing the roller-brush mounting bracket to the cutting-unit side plate (Figure 11). 15. Loosen the 2 bolts securing each roller-brush-bearing housing to the roller-brush mounting bracket (Figure 12 and Figure 13). g009057 Figure 11 1.
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g009058 Figure 15 g029308 Figure 14 1. Side-plate 4. Rear roller 2. Roller brush 5. Ensure that there is clearance here. 1. Driveshaft 3. Drive pulley 2. Spacer 4. Bolt—torque to 47 to 54 N∙m (35 to 40 ft-lb) 22. 3. Light contact Note: The roller brush shaft must be parallel to the rear roller. Install the belt onto the pulleys as follows: • Loop the belt around the driven pulley and then over the top of the idler pulley (Figure 16). Note: The orientation of the non-drive 17. 18. 19. 20.
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Note: Wipe off any excess grease, specifically around the excluder seals. • Lay a straightedge along the outer face of the drive pulley (Figure 17). Do not lay the straightedge across both the drive and driven pulleys. • The outer faces of the drive and driven pulleys should be in line within 0.76 mm (0.030 inch). • If the pulleys are not aligned, Refer to Aligning the Pulleys (page 16). • If the pulleys are aligned, continue with the installation. • Do not use the idler pulley to check alignment.
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Installing the Brush on Cutting Units Equipped with Groomers Note: If a groomer kit and a brush kit are going to be 4. Remove the 2 screws (5/16 x 1-1/4 inch) threaded into the cover (Figure 21). 5. Remove the setscrew from the center hole in the groomer cover (Figure 21). installed on the cutting unit, install the groomer kit first. 1. Remove the 2 groomer cover mounting nuts and remove the cover (Figure 20). g009065 Figure 22 1. Groomer cover 6. g009063 Figure 20 1. Groomer cover 2. 2.
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g009053 Figure 23 1. Remove nuts securing each end of roller 2. 6 mm (1/4 inch) spacer 10. 3. Side plate mounting flange Position the roller brush assembly mounting brackets onto the roller bracket bolts (Figure 24). Secure the brush assembly mounting brackets to the cutting unit side plates with the nuts previously removed. g009055 Figure 25 1. Roller brush mounting bracket 3. Extra 6 mm (1/4 inch) spacers 2. Cutting unit side plate mounting flange 11.
PAGE 12
on the cover when the protrusion on the pivot plate is inserted into the grommet on the groomer cover. Note: The roller brush pivot plate is properly seated when there is no resistance from the rubber grommet and it pivots freely. g009078 Figure 28 1. Loosen these bolts. g009068 Figure 27 1. Shoulder bolt 2. Brush plate 3. Bolt 5. Roller brush mounting bracket 6. Flange lock nuts 7. Roller brush bearing housing 4. Grommet in bearing housing 14. 15.
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g009069 g009080 Figure 31 Figure 30 1. Side plate 4. Rear roller 2. Roller brush 5. Ensure that there is clearance here. 1. Groomer pulley mounting bolt (remove) 3. Bolt-Torque to 47 to 54 N∙m (35 to 40 ft-lb) 2. Drive pulley 3. Light contact 23. Note: The roller brush shaft must be parallel to the rear roller. Install the belt onto the pulleys as follows: • Loop the belt around the driven pulley and then over the top of the idler pulley (Figure 32).
PAGE 14
25. of the cutting unit with No. 2 general-purpose, lithium-based grease (Figure 35). Check the alignment of the belt/pulleys as follows: • The belt must be properly tensioned (installed) prior to checking alignment. • Lay a straight edge along the outer face of the drive pulley (Figure 33). Do not lay the straight edge across both the drive and driven pulleys. Note: Wipe off any excess grease, specifically around the excluder seals.
PAGE 15
securing the non-drive-bearing housing to the bearing-housing mounting bracket (Figure 36 and Figure 37). g009075 Figure 38 g009073 Figure 36 1. High height-of-cut brush or HD brush 2. J-bolt 1. Non-drive-bearing housing 2. Slide the non-drive-bearing housing and the excluder seal off the brush shaft (Figure 37). 3. Loosen these bolts 4. Slide the existing brush off the brush shaft (Figure 38). 5.
PAGE 16
2. 3. 4. 5. Grease the fittings every 50 hours and after every washing. When replacing roller brush, torque the J-bolts to 2 to 3 N∙m (20 to 25 in-lb). When replacing the brush-shaft-driven pulley, torque the nut to 36 to 45 N∙m (27 to 33 ft-lb). When replacing the brush-drive pulley, torque the bolt to 47 to 54 N∙m (35 to 40 ft-lb). pulley needs to move in, remove the existing 0.8 mm (0.032 inch) thick spacer. 6. Install the pulley.
PAGE 17
each pulley. Also, make sure that the belt is in the center of the idler pulley. 9. Check the pulley alignment and adjust it if required. Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it. g280383 Figure 42 Restraining the Reel for Removing Threaded Inserts 1.
PAGE 18
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8 x 12 inches with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 43). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 43). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 19
Notes:
PAGE 20
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.