Form No. 3423-150 Rev A Power Harness Kit Groundsmaster® 360 Multi-Purpose Machine Model No. 138-2997 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 © 2018—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Use Qty. No parts required – Prepare the machine. No parts required – Open the hood. No parts required – Remove the battery cables.
1 Preparing the Machine No Parts Required Procedure CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or bystanders. g253378 Remove the key from the ignition switch before you do any maintenance. 1. Park the machine on a level surface. 2. Engage the parking brake. 3. Lower the cutting units. 4. Shut off the engine and remove the key.
WARNING 4 Electrical sparks can cause the battery gasses to explode, resulting in personal injury. Preparing the Power Harness Incorrect battery cable routing could damage the machine and cables, causing sparks. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. Parts needed for this procedure: • Always connect the positive (red) battery cable before connecting the negative (black) cable. 1.
5 Routing the Power Harness Parts needed for this procedure: 2 Cable tie Procedure 1. At the right side of the machine and above the battery, route the power harness along the inboard side of the upper tube of the engine-support frame (Figure 4 and Figure 5). g253618 Figure 6 1. Cross tube 2. Ring terminals 3. Power harness g253617 Figure 4 1. Power harness 2. Upper tube (engine-support frame) g253630 Figure 7 1. Front of the machine 3. Outward, right side of the machine 2.
g253641 Figure 8 1. 2-pin connector, single-pin connector, and 8-socket connector 2. Cable ties 3. Cross tube g253653 Figure 9 1. Cable ties 2. 2-socket connector (black 4. Single pin connector (white wire and blue wire—power wire—power harness) harness) 6 Bundling the Air Conditioner Wires and the Water Pump Wires 2. Bundle the single pin connector with the white wire of the power harness (Figure 9). 3. Secure the wire bundles to the machine wire harness with cable ties (Figure 9).
Connecting the Power Harness to the Optional Sunshade Harness Connect the 2-pin connector of the sunshade harness into the 2-socket connector of the power harness (Figure 11). g253652 Figure 11 1. 2-pin connector (sunshade 2. 2-socket connector (power harness) harness) Connecting the Power Harness to the Battery Cables g253678 Figure 10 1. Single-socket connector (CAB ENABLE POWER—machine wire harness) 3. Single-socket connector (CAB ENABLE POWER—power harness) 2. Cap 2.
8 Connecting the Battery Cables No Parts Required Procedure g253605 WARNING Figure 12 1. Battery clamp (positive battery cable) 4. Ring terminal—power harness (black wire) 2. Ring terminal—power harness (red wire) 5. Battery clamp bolt 3. Battery clamp (negative battery cable) 6. Battery-clamp nut 3. Electrical sparks can cause the battery gasses to explode, resulting in personal injury. Incorrect battery cable routing could damage the machine and cables, causing sparks.
2. Connect the negative cable to the battery and tighten the battery-clamp nut (Figure 13). 3. Assemble the insulator over the positive battery terminal (Figure 13). 9 Closing the Hood No Parts Required Procedure Close and latch the hood.
