Installation Instructions

ManualsBrandsToro ManualsAttachmentsRail Ramp Conversion Kit, Trans Pro 100 Tow-Behind Trailer

FormNo.3432-607RevA

RailRampConversionKit

TransPro100Tow-BehindTrailer

ModelNo.138-5011

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Lefttubeassembly

Righttubeassembly1

Carriagebolt

Locknut10

Loadramp2

Spacer

Hex-headbolt(3/8x2-1/2inches)

Hex-headbolt(5/16x2-1/2inches)

Rubbertube2

Nut2

Hex-headscrew(formodelspriorto

SerialNo.220000001)

Installtherailsandramps.

Lockingbracket2

Bracketscrew4

Bracketnut4

Narrowwheelrod4

Installthelockingbracketsandwheel

rods.

Feltseal2

Railwheel4

Wheelclip4

Rightaxle1

Leftaxle—13.3cm(5.25inches)

Leftaxle—14.2cm(5.6inches)

Leftaxle—13.8cm(5.4inches)

Installtheaxlesandrailwheels.

Tie-downstraps2

Shoulderbolt

Washer2

Nut(1/4inch)

Installthetie-downstraps.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3432-607*A

Summary of content (8 pages)

PAGE 1
Form No. 3432-607 Rev A Rail Ramp Conversion Kit Trans Pro 100 Tow-Behind Trailer Model No. 138-5011 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped.
PAGE 2
4. 1 Remove the existing trailer stops, wheel rods, and brackets from the trailer (Figure 1). Note: Save the trailer stops, brackets, and hardware for later installation. Installing the Rails and Ramps Parts needed for this procedure: 1 Left tube assembly 1 Right tube assembly 8 Carriage bolt 10 Locknut 2 Load ramp 2 Spacer 2 Hex-head bolt (3/8 x 2-1/2 inches) 2 Hex-head bolt (5/16 x 2-1/2 inches) 2 Rubber tube 2 Nut 6 Hex-head screw (for models prior to Serial No.
PAGE 3
5. • Using the tube assembly mounting brackets Secure the tube assembly mounting brackets to the square holes in each side of the trailer with 4 carriage bolts and locknuts (Figure 2). as templates, locate, mark, and drill 3 holes (9.9 mm or 0.390 inch) at each mounting bracket hole. Position the tube assemblies so that the cross tubes are to the rear. • Secure the tube assembly mounting brackets to each side of the trailer with 3 hex-head screws (3/8 x 3/4 inch) in place of the carriage bolts.
PAGE 4
2 Installing the Locking Brackets and Wheel Rods Parts needed for this procedure: 2 Locking bracket 4 Bracket screw 4 Bracket nut 4 Narrow wheel rod Procedure 1. Position a locking bracket onto each side of the ramp so that they align with the underside of the load ramps, engage with the rubber tubes in the load ramps, and align with the holes in the ramp (Figure 2 and Figure 4). g017123 Figure 3 1. Ramp handle Note: Use only 1 set of mounting holes per locking bracket. 2.
PAGE 5
3. Raise and lock the ramp. Adjust the locking brackets so they are engaged on the rubber tubes and tighten the flange screws and nuts (Figure 2 and Figure 4). 3 Installing the Axles and Rail Wheels Parts needed for this procedure: 2 Felt seal 4 Rail wheel 4 Wheel clip 1 Right axle 1 Left axle—13.3 cm (5.25 inches) 1 Left axle—14.2 cm (5.6 inches) 1 Left axle—13.8 cm (5.4 inches) Procedure g017124 Figure 4 1.
PAGE 6
4 Installing the Tie-Down Straps Parts needed for this procedure: Tie-down straps 2 Shoulder bolt 2 Washer 2 Nut (1/4 inch) Procedure g017122 Figure 5 1. Right side drum drive cover 2. Felt seal 2 Use 2 shoulder bolts, 2 washers, and 2 nuts (1/4 inch) to secure the tie-down straps to the ramp (Figure 7). 3. Rubber grommet Note: There are existing rivets in the hardware installation locations shown in Figure 7. Remove these rivets.
PAGE 7
Operation Loading the Trailer 1. Connect the trailer securely to the traction unit. 2. Lower the load ramps, roll the machines onto the rails, and secure the wheels in the wheel stops (Figure 8). g235576 Figure 8 Note: When trailering only 1 machine, mount the wheel rods to the middle set of mounting holes in the trailer. 3. Connect the straps to the cutting-unit grass basket holder.
PAGE 8