Installation Instructions

ManualsBrandsToro ManualsRiding ProductsFuel Kit, Groundsmaster 4000 Series Rotary Mower

FormNo.3431-516RevA

FuelKit

Groundsmaster

4000SeriesRotaryMower

ModelNo.139-1000

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Ordertheradiatorsupport.

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingbracket.

Fuelcooler1

Hoseclamp2

Bolt(1/4x5/8inch)

Fuelcoolerbracket1

Hose(long)

Hose(short)

Foam(short)

Foam(long)

Push-inhoseclamp2

Assemblethehosestothefuelcooler.

Wormclamp2

Carriagebolt(1/4x3/4inch)

Nut(1/4inch)

Grommet

Installthefuelcooler.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

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Bloomington,MN55420

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OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3431-516*A

Summary of content (8 pages)

PAGE 1
Form No. 3431-516 Rev A Fuel Kit Groundsmaster® 4000 Series Rotary Mower Model No. 139-1000 Installation Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Qty. Use No parts required – Order the radiator support. No parts required – Prepare the machine. No parts required – Remove the existing bracket.
PAGE 2
1 2 Ordering the Radiator Support Preparing the Machine No Parts Required No Parts Required Procedure Procedure Perform the following procedure to prepare the machine for installing this kit. Note: Model year 2019 and newer machines have existing holes in the radiator support. 1. Park the machine on a level surface, disengage the PTO, and engage the parking brake. 1. Check if your machine has existing holes in the radiator support (Figure 1). 2. 2.
PAGE 3
Removing the Existing Bracket and Fuel Hose No Parts Required Procedure 1. Remove the existing fuel hose shown in Figure 2. g287454 Figure 3 1. Nuts 2. Radiator bracket g287536 Figure 2 1. Existing fuel hose Note: The following steps are only for machines that do not have existing holes in the radiator support. Refer to Figure 1 for locating the existing holes. 2. Remove the radiator bracket on top of the radiator (Figure 3). 3 3. Bolt 3.
PAGE 4
Assembling the Hoses to the Fuel Cooler Parts needed for this procedure: 1 Fuel cooler 2 Hose clamp Bolt (1/4 x 5/8 inch) 1 Fuel cooler bracket 1 Hose (long) 1 Hose (short) 2 Foam (short) 2 Foam (long) 2 Push-in hose clamp g287327 Figure 4 Procedure 1. Slide a push-in hose clamp onto the end of each hose (Figure 4). 2. Slide a hose clamp onto the end of each hose (Figure 4). 3. Connect the hose ends to the fuel cooler and secure them with the hose clamps. 4.
PAGE 5
Installing the Fuel Cooler Parts needed for this procedure: 2 Worm clamp 4 Carriage bolt (1/4 x 3/4 inch) 4 Nut (1/4 inch) 2 Grommet Procedure 1. Install the grommets into the radiator support (Figure 5). g287432 Figure 6 1. Worm clamp 3. Short hose 2. Long hose g287430 5. Figure 5 1. Assembled fuel cooler 2. Long hose 4. Short hose 5. Grommet 3. Nut 6. Carriage bolt 2. Route the hoses through the grommets (Figure 5). 3.
PAGE 6
Notes:
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Notes:
PAGE 8