Installation Instructions

ManualsBrandsToro ManualsRiding ProductsRoll-Over Protection System Kit, TimeCutter HD Zero-Turn-Radius Riding Mower

FormNo.3434-573RevB

RolloverProtectionSystemKit

TimeCutter

HDZero-Turn-RadiusRidingMower

ModelNo.139-2638

InstallationInstructions

Safety

RolloverProtectionSystem

(ROPS)Safety

•TheROPSisanintegralsafetydevice.Donot

removeanyoftheROPScomponentsfromthe

machine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Keeptherollbarinthefullyraisedandlocked

positionandalwayswearyourseatbeltwhenever

therollbarisup.

•Checkcarefullyforoverheadobjectsbeforeyou

driveunderthem,anddonotcontactthem.

•ReplacedamagedROPScomponents.Donot

repairoralterthem.

•Thereisnorolloverprotectionwhentherollbar

isdown.

•Wheelsdroppingoveredges,oversteepbanks,or

intowatercancausearollover,whichmayresult

inseriousinjuryordeath.

•Donotweartheseatbeltwhentherollbarisdown.

•Lowertherollbaronlywhenabsolutelynecessary;

raiseitassoonasclearancepermits.

•Intheeventofarollover,takethemachinetoan

AuthorizedServiceDealertoinspecttheROPS.

•UseonlyT oroapprovedaccessoriesand

attachmentsfortheROPS.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Weight

Plate1

Carriagebolt(3/8x2inches)

Nut(3/8inch)

Installtheweights(machineswithboth

48indeckandbaggerinstalledonly).

Leftlowerrollbar

Rightlowerrollbar1

Bolt(1/2x4inches)

Washer6

Locknut(1/2inch)

Leftsupportbracket

Rightsupportbracket1

Bolt(1/2x1-1/4inches)

Bolt(1/2x1-3/4inches)

Installthelowertubesandseatbelt.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3434-573*B

Summary of content (8 pages)

PAGE 1
Form No. 3434-573 Rev B Rollover Protection System Kit TimeCutter® HD Zero-Turn-Radius Riding Mower Model No. 139-2638 Installation Instructions Safety • Replace damaged ROPS components. Do not repair or alter them. Rollover Protection System (ROPS) Safety • The ROPS is an integral safety device. Do not remove any of the ROPS components from the machine. • Ensure that the seat belt is attached and that you can release it quickly in an emergency.
PAGE 2
Procedure 4 5 Description Use Qty. Left seat-belt bracket (machines without MyRide only) Right seat-belt bracket (machines without MyRide only) Seat-belt assembly Seat-belt buckle Bolt (1/2 x 1-1/4 inches) Locknut (1/2 inch) Self-tapping screw (1/4 x 5/8 inch) Roll bar Side plate Bolt (1/2 x 3 inches) Flat spacer Washer Locknut (1/2 inch) Bumper Cylindrical spacer Lanyard with pivot pin, washer, and hairpin cotter 1 1 1 1 4 4 2 1 4 8 4 6 8 3 4 Install the seat belt. Install the roll bar.
PAGE 3
2. 2 Install the 5 weights under the weight tray (Figure 2). Installing the Weights Machines with Both 48in Deck and Bagger Installed Parts needed for this procedure: 5 Weight 1 Plate 2 Carriage bolt (3/8 x 2 inches) 2 Nut (3/8 inch) Procedure 1. Remove the retaining rod and suitcase weight (Figure 1). g305331 Figure 2 1. Nut (2) 3. Weight (5) 2. Weight tray 4. Carriage bolt (2) 3. Install the plate at the front of the weight tray (Figure 3). g305332 Figure 1 1. Retaining rod 2.
PAGE 4
3 Installing the Lower Tubes and Seat Belt Parts needed for this procedure: 1 Left lower roll bar 1 Right lower roll bar 4 Bolt (1/2 x 4 inches) 6 Washer 6 Locknut (1/2 inch) 1 Left support bracket 1 Right support bracket 2 Bolt (1/2 x 1-1/4 inches) 2 Bolt (1/2 x 1-3/4 inches) g222619 Figure 4 Procedure Note: The engine and left and right pods are not Raise and support the machine so that the rear wheels are off the ground. 2. Remove the rear wheels. 3.
PAGE 5
4. Loosely install the left and right support brackets using 1 bolt (1/2 x 1-1/4 inches), 1 locknut (1/2 inch), 1 bolt (1/2 x 1-3/4 inches), and 1 washer for each bracket (Figure 5). 4 Installing the Seat Belt Note: Ensure that the battery ground cable routes under the right support bracket and other cables route above the right support bracket (Figure 6).
PAGE 6
5 Installing the Roll Bar g222621 Figure 8 Parts needed for this procedure: 1. Locknut (1/2 inch) 4. Bolt (1/2 x 1-1/4 inches) 2. Seat-belt buckle 3. Right seat-belt bracket 5. Left seat-belt bracket 6. Seat-belt assembly 1 Roll bar 4 Side plate 8 Bolt (1/2 x 3 inches) 4 Flat spacer Machines with MyRide 6 Washer Install the seat-belt assembly and buckle to the seat using 2 bolts (1/2 x 1-1/4 inches) as shown in Figure 9.
PAGE 7
g222813 Figure 12 1. Bolt (1/2 x 3 inches) 3. Locknut (1/2 inch) 2. Pivot pin 5. Raise the roll bar into the upright position and lock it into place using the pivot pin and hairpin cotter on both sides of the roll bar (Figure 13). g222814 Figure 10 1. Bolt—1/2 x 3 inches (3) 5. Roll bar 2. Washer (3) 6. Bumper 3. Side plate (2) 7. Locknut—1/2 inch (3) 4. Flat spacer (2) 8. Cylindrical spacer 2. Install a bumper in the center of the roll bar (Figure 10). 3.
PAGE 8
Raising the Roll Bar Operation Using the Rollover-Protection System WARNING To avoid injury or death from rollover: keep the roll bar in the fully raised, locked position and use the seat belt. Ensure that the seat is secured to the machine. WARNING There is no rollover protection when the roll bar is in the down position. • Lower the roll bar only when absolutely necessary. g222859 • Do not wear the seat belt when the roll bar is in the down position. Figure 14 • Drive slowly and carefully.