Installation Instructions

ManualsBrandsToro ManualsAttachmentsShaft and Pulley Kit, DPA Reel Mower Groomer (RH), Greensmaster 3000 Series Traction Unit

FormNo.3432-638RevA

ShaftandPulleyKit

DPAReelMowerGroomer,Greensmaster

3000Seriesor

Flex/eFlex1800/2100SeriesTractionUnit

ModelNo.138-9702

ModelNo.139-2696

ModelNo.139-2697

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparingthemachine.

Nopartsrequired

–

Removetheexistinggroomershaftand

drivenpulley.

Groomershaft

Cover

Drivenpulley1

Spacer

Flangelocknut1

Installthekit.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Lowerthecuttingunitstotheground.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Removethecuttingunitfromthemachine;refer

toyourmachineOperator’sManual.

RemovingtheExisting

GroomerShaftandDriven

Pulley

NoPartsRequired

Procedure

1.Removethebeltcoverfromthegroomer

housing(Figure1).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3432-638*A

Summary of content (8 pages)

PAGE 1
Form No. 3432-638 Rev A Shaft and Pulley Kit DPA Reel Mower Groomer, Greensmaster® 3000 Series or Flex/eFlex 1800/2100 Series Traction Unit Model No. 138-9702 Model No. 139-2696 Model No. 139-2697 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 Description No parts required – Preparing the machine. No parts required – Remove the existing groomer shaft and driven pulley.
PAGE 2
g016233 Figure 1 Right side of the cutting unit shown g010439 Figure 4 1. Rod end of height-of-cut assembly 1. Belt cover 3. Locknut 2. Washer 2. Remove the belt from the driver pulley, idler pulley, and driven pulley (Figure 2). 5. Remove the plow bolt, nut, and washer that secures the height-of-cut-arm assembly to the side plate (Figure 5). g016231 Figure 2 1. Belt 3. Loosen the bolt that secures the roller shaft to the height-of-cut arm (Figure 3). g016258 Figure 5 1.
PAGE 3
g016240 Figure 8 g016238 Figure 6 1. Driven pulley 1. Groomer-drive-plate assembly 3. Flange locknut 2. Shoulder bolts 2. Grooming shaft 9. 7. Remove the groomer drive pulley from the reel shaft (Figure 7). Remove the groomer-drive-plate assembly (Figure 8) from the grooming shaft and cutting unit, and locate and retrieve the groomer shim. Note: The groomer shim is located between the drive-plate assembly and the cutting-unit side plate.
PAGE 4
Important: While installing the assembly, 3 ensure that you do not damage the support-plate seal or the O-ring on the shaft. 4. Apply a light coating of grease to the O-ring on the drive-plate-assembly pivot hub and the pilot bore of the cutting-unit side plate (right side of the cutting unit). 5. Position the groomer shim [removed in step 9 in 2 Removing the Existing Groomer Shaft and Driven Pulley (page 1)] to the drive-plate assembly. 6.
PAGE 5
g291253 Figure 11 1. Flange locknut 3. Spacer 2. Driven pulley 4. Groomer shaft 9. g016218 Figure 12 1. Drive pulley 3. Slide the driven pulley onto the grooming shaft (Figure 11). Important: Using an impact gun to torque the pulley is not enough to ensure proper installation. Failure to properly torque the drive pulley can result in the assembly unscrewing itself during operation. Important: Install the pulley carefully so that you do not damage the side-plate seal. 10.
PAGE 6
bolt, nut, and new washer. Ensure that the rod end of the height-of-cut arm assembly slides into the bushing in the hole in the groomer drive assembly (Figure 13). 3. 7. Install the left-hand adjuster-arm assembly to the cutting-unit side plate using the existing plow bolt, nut, and new washer (Figure 13). Note: Ensure that the rod end slides into the bushing in the hole in the groomer drive assembly.
PAGE 7
g016232 Figure 18 3. Mount the new belt cover to the groomer housing assembly with 3 locknuts (Figure 19). g016233 Figure 19 1. Belt cover 4. Center the roller between the adjuster arms and tighten the mounting bolts (Figure 15).
PAGE 8