Installation Instructions

ManualsBrandsToro ManualsAttachments48in Recycler Kit, Z Master G3 and GrandStand Mower

FormNo.3437-392RevA

48and52inRecycler

Kit

ZMaster

G3andGrandStand

Mower

ModelNo.139-6650

ModelNo.139-6653

InstallationInstructions

Important:Thiskitdoesnotcomewiththerecyclerblades.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Raisethemowerforaccess

(GrandStandMowersOnly).

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheexistingbafes.

Nopartsrequired

–

DrillholesforG3mowerdecks.

Dischargeplate1

Carriagebolt(3/8x1-1/4inches)

Carriagebolt(5/16x7/8inch)

Flangenut(smallange)(3/8inch)

Flangenut(5/16inch)

Installthedischargeplate.

Leftbafe

Centerbafe

Rightbafe

Smallangenut(3/8inch)

Carriagebolt(3/8x1inch)

Bolt(3/8x1inch)

Largeangenut(3/8inch)

Installthebafesfor48inmowerdecks.

Leftbafe

Centerbafe

Rightbafe

Flangenut(smallange)(3/8inch)

Carriagebolt(3/8x1inch)

Bolt(3/8x1inch)

Flangenut(largeange)(3/8inch)

Installthebafesfor52inchmower

decks.

Nopartsrequired

–

Tightenallfasteners.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3437-392*A

Summary of content (12 pages)

PAGE 1
Form No. 3437-392 Rev A 48 and 52in Recycler® Kit Z Master® G3 and GrandStand® Mower Model No. 139-6650 Model No. 139-6653 Installation Instructions Important: This kit does not come with the recycler blades. Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 © 2019—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Qty. Use No parts required – Raise the mower for access (GrandStand Mowers Only).
PAGE 2
1 Raising the Mower for Access (GrandStand Mowers Only) No Parts Required Procedure The front of the mower can be raised and supported on its back for access under the machine for maintenance. WARNING g009434 The machine could fall onto someone and cause serious injury or death Figure 1 Grandstand Mowers Only • Always turn the engine off, set the parking brake, and remove the key before performing any maintenance to the mower. 3. Hydraulic tank 1. Cap 2.
PAGE 3
2 Preparing the Machine No Parts Required Procedure 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Repair all bent or damaged areas of mower deck and replace any missing parts. 4. Clean the machine of any debris on the deck to ease installation. 5. Remove the existing blades; refer to the Operator’s Manual.
PAGE 4
g309912 Figure 3 1. Discharge baffle 4 Drilling Holes for G3 Mower Decks No Parts Required g010877 Figure 4 Procedure 1. Check the hole diameters in the locations shown in Figure 4. 2. If there are no holes in the side discharge mounting bracket, use the discharge plate as a template and mark the location of the holes. 1. Drill this hole to 7/16 inch diameter Note: For the upper rear hole, use the upper part of the slot to mark the location of the hole.
PAGE 5
Installing the Discharge Plate Parts needed for this procedure: 1 Discharge plate 2 Carriage bolt (3/8 x 1-1/4 inches) 1 Carriage bolt (5/16 x 7/8 inch) 2 Flange nut (small flange) (3/8 inch) 1 Flange nut (5/16 inch) Procedure 1. Install the discharge plate to the outside of the mounting bracket with 2 carriage bolts (3/8 x 1-1/4 inches) and 2 flange nuts (small flange) (3/8 inch) (Figure 5). 2.
PAGE 6
Installing the Baffles for 48 inch Mower Decks Parts needed for this procedure: 1 Left baffle 1 Center baffle 1 Right baffle 7 Small flange nut (3/8 inch) 7 Carriage bolt (3/8 x 1 inch) 2 Bolt (3/8 x 1 inch) 2 Large flange nut (3/8 inch) Procedure 1. Position the right baffle into the mower. 2. Loosely install the right baffle to the discharge plate with 1 carriage bolt (3/8 x 1 inch) and a small flange nut (3/8 inch) (Figure 6). 3.
PAGE 7
9. Position the center baffle into the mower. 10. Loosely install the center baffle to the left baffle with 1 carriage bolt (3/8 x 1 inch) and 1 flange nut (small flange) (3/8 inch) (Figure 8). Refer to Figure 7 for the position of the baffles. 11. Loosely install the center baffle to the right baffle with 1 carriage bolt (3/8 x 1 inch) and 1 flange nut (small flange) (3/8 inch) (Figure 8). 12.
PAGE 8
7 Installing the Baffles for 52 inch Mower Decks Parts needed for this procedure: 1 Left baffle 1 Center baffle 1 Right baffle 8 Flange nut (small flange) (3/8 inch) 7 Carriage bolt (3/8 x 1 inch) 2 Bolt (3/8 x 1 inch) 1 Flange nut (large flange) (3/8 inch) Procedure 1. Position the right baffle into the mower. 2. Loosely install the right baffle to the discharge plate with 1 carriage bolt (3/8 x 1 inch) and a flange nut (small flange) (3/8 inch) (Figure 9). 3.
PAGE 9
g010836 Figure 10 GrandStand mower deck shown 1. Right baffle 4. Center baffle 2. Carriage bolt (3/8 x 1 inch) 5. Bolt (3/8 x 1 inch) 3. Left baffle 6. Flange nut (small flange) (3/8 inch) 8 Tightening all Fasteners No Parts Required Procedure 1. Tighten all nuts and bolts for the baffles. Refer to Installing the Baffles sections. 2. For GrandStand mowers, lower the machine, remove the plastic from the hydraulic tank, and connect the battery. 3.
PAGE 10
Notes:
PAGE 11
Notes:
PAGE 12