Form No. 3438-580 Rev A Recycler® Kit 52in, 60in, or 72in TURBO FORCE® Side Discharge Mower Model No. 140-8016 Model No. 140-8017 Model No. 140-8018 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 © 2020—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Qty. Use No parts required – Prepare the machine. No parts required – Remove the existing blades.
Procedure 7 Description Use Qty. Kicker Bolt (3/8 x 1 inch) Locknut (3/8 inch) 1 4 4 Install the kickers (for 72-inch decks only). Note: Determine the left and right sides of the machine from the normal operating position. 1 Preparing the Machine No Parts Required Procedure Perform the following procedure to prepare the machine for attaching the blower and finishing kit. 1. Disengage the PTO, move the motion-control levers to the NEUTRAL-LOCK position, and set the parking brake. 2.
2 Removing the Existing Blades No Parts Required Procedure Remove the existing blades from the spindles; refer to the Operator’s Manual. 3 g316018 Figure 1 72-inch deck shown Removing the Existing Baffles Procedure Note: In the steps below, the bolts are threaded into the mower deck. Remove the nuts first before removing the bolts. Remove the cam locks, washers, nut, and bolt from the adjustable flow baffle (Figure 1). 2. Remove the bolts and nuts securing the left baffle (Figure 1). 3.
Installing the Baffles For 52-inch Decks Parts needed for this procedure: 1 Left baffle 2 Bolt (3/8 x 1 inch) 2 Nut (3/8 inch) 5 Tapping bolt (3/8 x 1 inch) 5 Flange nut (3/8 inch) 1 Right baffle 1 Bolt (1/2 x 1 inch) 1 Nut (1/2 inch) 1 Washer (1/2 inch) 4
Procedure Note: All holes exist in the mower deck for installing the new baffles. 1. Install the right baffle into the deck (Figure 2). 2. Loosely secure the right baffle to the top of the deck using 1 bolt (1/2 x 1 inch), 2 tapping bolts (3/8 x 1 inch), 1 nut (1/2 inch), 1 washer (1/2 inch), and 2 flange nuts (3/8 inch) as shown in Figure 2. 3. Loosely secure the right baffle to the rear baffle using 1 bolt (3/8 x 1 inch) and 1 nut (3/8 inch) as shown in Figure 2. 4.
5 Installing the Baffles For 60-inch Decks Parts needed for this procedure: 1 Left baffle 2 Bolt (3/8 x 1 inch) 2 Nut (3/8 inch) 5 Tapping bolt (3/8 x 1 inch) 5 Flange nut (3/8 inch) 1 Right baffle 2 Bolt (1/2 x 1 inch) 2 Nut (1/2 inch) 2 Washer (1/2 inch) 6
Procedure Note: All holes exist in the mower deck for installing the new baffles. 1. Install the right baffle into the deck (Figure 3). 2. Loosely secure the right baffle to the top of the deck using 2 bolts (1/2 x 1 inch), 2 tapping bolts (3/8 x 1 inch), 2 nuts (1/2 inch), 2 washers (1/2 inch), and 2 flange nuts (3/8 inch) as shown in Figure 3. 3. Loosely secure the right baffle to the rear baffle using 1 bolt (3/8 x 1 inch) and 1 nut (3/8 inch) as shown in Figure 3. 4.
6 Installing the Baffles For 72-inch Decks Parts needed for this procedure: 1 Left baffle 2 Bolt (3/8 x 1 inch) 2 Nut (3/8 inch) 5 Tapping bolt (3/8 x 1 inch) 5 Flange nut (3/8 inch) 1 Right baffle 2 Bolt (1/2 x 1 inch) 2 Nut (1/2 inch) 2 Washer (1/2 inch) 8
Procedure Note: All holes exist in the mower deck for installing the new baffles. 1. Install the right baffle into the deck (Figure 4). 2. Loosely secure the right baffle to the top of the deck using 2 bolts (1/2 x 1 inch), 2 tapping bolts (3/8 x 1 inch), 2 nuts (1/2 inch), 2 washers (1/2 inch), and 2 flange nuts (3/8 inch) as shown in Figure 4. 3. Loosely secure the right baffle to the rear baffle using 1 bolt (3/8 x 1 inch) and 1 nut (3/8 inch) as shown in Figure 4. 4.
7 Installing the Kickers For 72-inch Deck Only Parts needed for this procedure: 1 Kicker 4 Bolt (3/8 x 1 inch) 4 Locknut (3/8 inch) Procedure 1. Remove the existing bolts and nuts in the holes for the kickers (Figure 5). 2. Install the new kickers to the mower deck in the locations shown in Figure 5. 3. Secure the kickers using 4 carriage bolts (5/16 x 1 inch) and 4 locknuts (5/16 inch) as shown in Figure 5. g316078 Figure 5 1. Locknut (3/8 inch) 3. Bolt (3/8 x 1 inch) 2.
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