Form No. 3444-568 Rev B CE Kit Multi Pro® 5800-G Turf Sprayer Model No. 144-6200 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal104-8904 104-8904 1. Grab boom here decal119-9434 119-9434 1. Tank contents © 2021—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.Toro.com.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 Description Use Qty. No parts required – Prepare the machine. Front fan guard Rear fan guard Carriage bolt (5/16 x 3/4 inch) Flange locknut (5/16 inch) Capscrew (5/16 x 2-3/4 inches) Washer (3/8 x 7/8 inch) Spacer Horn switch (switch, jam nut, and knurled nut) Wire harness Horn Capscrew (5/16 x 3/4 inch) Flange locknut (5/16 inch) 1 1 4 4 2 2 4 Install the fan guard.
to the vent T-tube and the throttle-body inlet (Figure 1). g350303 Figure 1 1. Air-cleaner hose 2. Hose clamp 4. Front of the machine 5. Throttle-body inlet 3. Vent T-tube 3. Remove the air-cleaner hose from the vent tube and throttle body. g349196 Figure 2 Installing the Forward Fan Guard 1. Remove the 2 capscrews (5/16 x 3/4 inch), 2 lock washers (5/16), and 2 washers (5/16) that secure the upper fan shroud (Figure 2). 1. Upper fan shroud 4. Capscrew (5/16 x 3/4 inch) 2.
Installing the Rear Fan Guard 1. Align and rotate the rear fan guard under the center console as shown in Figure 4. g350319 Figure 5 1. Carriage bolt (1/4 x 3/4 inch) 3. Mounting tab (rear fan guard) 2. Front fan guard 4. Flange locknut (1/4 inch) 3. Torque the flange locknuts to 1017 to 1242 N∙cm (90 to 110 in-lb). Installing the Intake Air Duct 1. Assemble the air-cleaner hose onto the T-vent tube and the throttle-body inlet (Figure 6). g348976 Figure 4 1. Front fan guard 2.
3 4. Plug the horn switch into the 2-socket connector labeled HORN SWITCH of the kit wire harness (Figure 8). 5. From the bottom of the panel, insert the switch through the hole (Figure 9). Installing the Horn Switch Parts needed for this procedure: 1 Horn switch (switch, jam nut, and knurled nut) 1 Wire harness Procedure 1. Remove the knock-out plug from the dash panel (Figure 7). g349008 Figure 9 1. Knurled nut 2. Horn switch g349044 Figure 7 6.
5 Installing the Kit Wire Harness Parts needed for this procedure: 6 Cable ties g348995 Routing the Harness through the Floor g349080 Figure 11 1. g348987 Figure 10 1. Flange locknut (5/16 inch) 3. Bracket (horn) 2. Clutch plate 4. Capscrew (5/16 x 3/4 inch) 2. Route the kit wire harness across the bottom of the dash, and down along the machine wire harness (Figure 12). Torque the capscrew and locknut to 1978 to 2542 N∙cm (175 to 225 in-lb). g349079 Figure 12 1. Kit wire harness 2.
g349095 Figure 15 g349078 Figure 13 1. Kit wire harness 1. Floor-plate grommet 3. Front of the machine 2. Kit wire harness 4. Traction-control cable 2. Grommet (floor plate) 2. 3. Secure the kit wire harness to the machine wire harness with 2 cable ties. Route the 2 wires with the spade-terminal sockets to the horn (Figure 16). Connecting the Harness to the Horn g351629 Figure 14 g349092 Figure 16 1. 1.
Routing the Harness to the Electrical Panel 1. 1. Remove one terminal screws from the ground block (Figure 19). At the left side of the radiator, route connectors labeled OPTIONS POWER and HORN GROUND of the kit wire harness up and rearward, pushing the connectors through the overlapping foam blocks (Figure 17). g349094 Figure 19 1. Ground block 2. Ring terminal (labeled HORN GROUND—kit wire harness) g351608 Figure 17 1. Overlapping foam blocks 3. Connector (labeled HORN GROUND) 2.
2. Clean the truss tube of the boom at the area where you measured in step 1. Note: Ensure that the tube surface is free of dirt, grease, or other foreign material. g349323 4. Repeat steps 1 through 3 at the other boom. Apply the erasable tank contents-slate decal (119-9434) onto the ROPS bar to install. 1. Fuse (10 A) Note: The magnetic backing of the contents-slate Secure the kit wire harness to the machine wire harness with 2 cable ties. Rotate the seats down. 7.
g349263 Figure 24 1. CE regulatory decal 2. Step 2. Remove the backing from the CE regulatory decal, and adhere it to the step (Figure 24). 3. Adhere the CE regulatory decal below the emissions decal (Figure 24).
Declaration of Incorporation The Toro Company, 8111 Lyndale Avenue South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 144-6200 Serial No.
