Operator’s Manual Form No. 3354-977 Register your product at www.Toro.com GT2200 & GT2300 Garden Tractors Model No. 14AQ81RP744 Model No.
TABLE OF CONTENTS Content Important Safe Operation Practices Slope Gauge Tractor Set-up Know Your Garden Tractor Operating Your Garden Tractor Making Adjustments Maintaining Your Garden Tractor Page 3 9 10 12 15 19 21 Content Service Off-season Storage Maintenance Chart Troubleshooting Specifications Warranty Information Page 26 30 31 32 33 35 FINDING MODEL NUMBER This Operator’s Manual is an important part of your new garden tractor.
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol–heed its warning.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result. 19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. 20.
CHILDREN 5. Travel slowly and allow extra distance to stop. 6. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 7. Do not disngage transmission and coast downhill. 1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a.
7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 8. Never tamper with the safety interlock system or other safety devices. Check their proper operationbefore each use. 9. After striking a foreign object, stop the engine, and remove the key. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating. 10. Never attempt to make adjustments or repairs to the machine while the engine is running. 11.
SECTION 2: SAFETY LABELS Safety labels found on your garden tractor are illustrated below (3/4 actual size). Always follow their instructions and head their warnings. The label part number is listed below each. If you discover a safety label is scratched, damaged or missing, order a replacement immediately. S30015 • KEEP HANDS AND FEET AWAY FROM ROTATING PARTS. • REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES. • DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
SECTION 3: INSTRUCTIONAL LABELS Instructional labels found on your garden tractor are illustrated below (3/4 actual size). Always follow their instructions and heed their warnings. If you discover a label is scratched, damaged or missing, order a replacement immediately.
SECTION 4: SLOPE GAUGE OR A FENCE POST PE RE P R E S ENTS A SLO E D O T T E D LIN OR A CORNER OF A BUILDING LONG &OLD A 3IGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE 9
SECTION 5: TRACTOR SET-UP Gas and Oil Fill-up Attaching the Battery Cables Use only clean, fresh (under 30 days old), unleaded gasoline. Fill tank to no more than 1/2 inch below the top of the filler neck to allow space for fuel expansion.
Setting the Gauge Wheels and Roller Gauge Wheels Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender. Lock Nut Adjust the deck wheels so that they are between ¼-inch and ½-inch above the ground as follows.
SECTION 6: KNOW YOUR GARDEN TRACTOR A G B H C SLOW I J K D L E F NOTE: Steering Wheel not shown for clarity. Figure 3 A B C D E F Systems Indicator Monitor/Hour Meter PTO (Blade Engage) Knob Choke Control Parking Brake Lever Seat Adjustment Lever Cup Holder G H I J K L Throttle Control Ignition Switch Module Brake Pedal Drive Pedal Cruise Control Lever Deck Lift Lever NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.
Throttle Control The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed. Brake Pedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake. FAST NOTE: The brake pedal must be fully depressed when starting the tractor.
Systems Indicator Monitor / Hour Meter Electric PTO / Blade Engage Knob Battery To engage the power to the cutting deck or other (separately available) attachments, pull outward on the PTO/Blade Engage knob. Push the PTO/ Blade Engage knob inward to disengage the power to the cutting deck or other (separately available) attachments. Oil 42.0 PTO (Blade Engage) LCD Parking Brake NOTE: The PTO/Blade Engage knob must be in the disengaged (OFF) position when starting the engine.
SECTION 7: OPERATING YOUR GARDEN TRACTOR Safety Interlock System WARNING: Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. This tractor is equipped with a safety interlock system for the protection of the operator. Before each use, check the safety interlock system for proper operation.
Starting the Engine Driving The Tractor WARNING: Do not operate the tractor if the WARNING: Avoid sudden starts, ex- interlock system is malfunctioning. This system was designed for your safety and protection. cessive speed and sudden stops. WARNING: Do not leave the seat of the tractor without first placing the PTO/Blade Engage knob in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake.
Driving On Slopes Engaging the Parking Brake Refer to the SLOPE GAUGE on page 9 to help determine slopes where you may operate the tractor safely. To engage the parking brake: • Fully depress the brake pedal and hold it while gently pushing the parking brake lever downward. • Hold the parking brake lever down while removing your foot from the brake pedal. • Once engaged, the parking brake lever and the brake pedal will lock in the “down” position.
Engaging the PTO (Blades) Mowing Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows: • • • WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. Move the throttle control lever to the FAST (rabbit) position.
SECTION 8: MAKING ADJUSTMENTS WARNING: Never attempt to make any • adjustments while the engine is running, Retighten the two lock nuts against the inner hex nuts when proper adjustment is achieved. Side to Side Leveling the Deck If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows: NOTE: Check the tractor’s tire pressure before • performing any deck leveling adjustments.
Parking Brake Adjustment Steering Adjustment If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. WARNING: Never attempt to adjust the brakes while the engine is running. Always disengage PTO, stop engine and remove key to prevent unintended starting.
SECTION 9: MAINTAINING YOUR GARDEN TRACTOR NOTE: Refer to Maintenance Chart on page 31 for a reference of recommended maintenance intervals. TEMPERATURE / OIL VISCOSITY CHART WARNING: Before performing any maintenance or repairs, disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.
IMPORTANT: The engine may overheat and/or damage may result if the oil level is below the ADD or over the FULL on the dipstick. • Oil Fill Cap / Dipstick Reinstall the oil fill cap/dipstick securely onto the oil fill tube. IMPORTANT: The oil fill cap/dipstick must be installed securely onto the tube at all times when the engine is operating. Severe engine damage could result from failure to do so.
Service Paper Element IMPORTANT: The oil fill cap/dipstick must be installed securely onto the tube at all times when the engine is operating. Severe engine damage could result from a failure to do so. • • • The paper element should be replaced at least every 100 hours of operation. Replace more frequently if the tractor is operated under extremely dusty conditions.
• Deck Wash System (Model GT2300 Only) Your tractor’s deck is equipped with a water port on its surface as part of its deck wash system. Use the deck wash system to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING: Check the gap using a feeler gauge and adjust, if necessary, by carefully bending the ground electrode. See Figure 14. Set the spark plug gap to 0.030 (.76 mm). Feeler Gauge 1.
Lubrication Pivot Points & Linkage Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil. WARNING: Before lubricating, repairing, or inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. Deck Idler (Model GT2200 Only) A grease fitting can be found on the pivoting idler bracket on the deck. Lubricate with a No.
SECTION 10: SERVICE WARNING: Before servicing, repairing, or Hex Flange Nut inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting. Wood Block Tires WARNING: Never exceed the maximum inflation pressure shown on the sidewall of the tire. The recommended operating tire pressure is approximately 10 psi for the rear tires and 14 psi for the front tires. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.
IMPORTANT:When replacing the blade, be sure to install • the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position. • IMPORTANT:Use a torque wrench to tighten the blade Charging spindle hex flange nut to between 70 lbs-ft. and 90 lbsft.
• • Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. Gently slide the cutting deck (from the right side) out from underneath the tractor. Idler Pulley Changing the Deck Belt WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). WARNING: Avoid the possibility of a pinching injury.
Electric PTO Clutch Idler Pulleys Electric PTO Clutch Idler Pulleys 29
SECTION 11: OFF-SEASON STORAGE Clean and lubricate the tractor as instructed in Section 7: MAINTAINING YOUR GARDEN TRACTOR on page 21 of this manual before storing for an extended period. To empty the system, run the engine until the tank and system are empty. WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel.
SECTION 12: MAINTENANCE CHART Before Each Use After Initial 24 Hours Every 10 Hours Clean Hood/Dash Louvers Check Engine Oil Level Clean and Re-oil Air Filter’s Foam Precleaner Replace Air Filter Element Change Engine Oil & Filter Clean Battery Terminals Lube Front Axles and Rims Clean Engine Cooling Fins Lube Pedal Pivot Points Lube Deck Spindles Check Spark Plugs Check Safety Interlock System 31 Every 25 Hours Every 50 Hours Every Season Prior to Storing
SECTION 13: TROUBLESHOOTING Trouble Possible Cause(s) Corrective Action Engine fails to start PTO (Blade Engage) knob engaged. Place PTO (Blade Engage) knob in disengaged (OFF) position. Engage parking brake. Connect wire(s) to spark plug. Pull Choke Control into CHOKE position. Engine runs erratic Parking brake not engaged. Spark plug wire(s) disconnected. Cchoke control not in correct starting position. Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug.
SECTION 14: SPECIFICATIONS* GT2200 GT2300 Fuel Tank 3.0 gal. (11.4 liters) 3.0 gal. (11.4 liters) Engine Crankcase (w/ filter) 57.5 oz. (1.7 liters) 57.5 oz. (1.7 liters) Hydro-Gear 0510 Hydro-Gear 0510 Capacities Hydrostatic Transmission Make and Model Gear Ratio 22.2:1 22.2:1 Forward Speed 0 m.p.h. - 5.2 m.p.h. 0 m.p.h. - 5.2 m.p.h. Reverse Speed 0 m.p.h. - 2.3 m.p.h. 0 m.p.h. - 2.3 m.p.h.
NOTES 34
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 lawn mower. In California, new lawn mower must be designed, built and equipped to meet the State’s stringent anti-smog standards.
The Toro Company MANUFACTURER’S LIMITED WARRANTY FOR LAWN & GARDEN TRACTORS IMPORTANT: To obtain warranty coverage owner must present an original proof of purchase and applicable maintenance records to the servicing dealer. Please see the operator’s manual for information on required maintenance and service intervals.