FORM NO. 3322–287 Rev A Super Recycler Walk-Behind Power Mower Model No.: 20030, 20042, 20043, 20045–9900001 & Up Operator’s Manual Para obtener una versión gratis de este manual en español, escriba a la dirección indicada más abajo. Asegúrese de indicar el modelo y el número de serie de su producto. Pour obtenir gratuitement une version en français de ce manuel, écrivez à l’adresse ci–dessous. N’oubliez pas d’indiquer les numéros de modèle et de série de votre produit.
Contents WARNING Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safe Operating Practices . . . . . . . . . . . . . . . . . . . . 3 Safety and Instruction Decals . . . . . . . . . . . . . . . . . 5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Assembling the Mower . . . . . . . . . . . . . . . . . . . . . 5 Assembling the Mower . . . . . . . . . . .
Safe Operating Practices DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful. This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
• The engine, blade, and self–propel drive (self-propelled model) are designed to stop when the control bails are released. Ensure that the control and brake function properly before each use of the mower. • Do not touch the engine while it is running or shortly after it is stopped because it will be hot enough to cause a burn. • Refuel only when the engine is cool. • Disengage the self-propel mechanism or drive clutch (self-propelled models) before starting the engine.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. ON MOWER HOUSING (Part No. 43–8480) ON MOWER HOUSING (Part No. 99–6018) ON MOWER HOUSING (Part No. 93–0248) Assembly 4 Assembling the Mower Hand Push Model Only 3 1. Align the upper and lower handles and remove the packing filler from between the handles with a pliers. 2.
3 1 2 1 m-1690 4 Figure 3 1. Rope guide 2 2. Starter rope m–4272 Figure 4 Note: To make the rope easier to loop, squeeze the control bail on the handle to release the blade brake. 1. Lower handle 2. Support bracket Assembling the Mower 3. Knob 4. Flat handle bolt IMPORTANT: Use care to prevent pinching or stretching the cables. Self Propelled Models Only Note: If handle height is not satisfactory, adjust it by installing the handle bolt and knob through a different set of holes.
Installing the Discharge Tunnel Before Starting Model 20043 Only Oil Before operating the mower, you must install the discharge tunnel; refer to Installing the Discharge Tunnel, page 19. Note that no discharge plate has been shipped with model 20043; and therefore you do not need to remove it when installing the discharge tunnel. Initially, the crankcase must be filled with 20 ounces (0.6 liters) of SAE 30 oil; 10W-30 oil may be substituted if SAE 30 is not available.
Gasoline Do not use gasoline that has been stored from one season to the next. Use fresh, clean, unleaded regular grade gasoline. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting. Leaded gasoline can be used if unleaded is not available. DANGER POTENTIAL HAZARD Toro also recommends that Toro Stabilizer/Conditioner be used regularly during operation and storage.
Operation Starting the Engine 1. Push the primer three times (five times if the temperature is 13_C/55_F or below), waiting 2 seconds between each push (Fig. 10). Figure 12 IMPORTANT: Do not use the primer to restart a warm engine. Note: If the engine fails to start after three attempts, repeat steps 1–3. Stopping the Engine Release the blade control bail. Both the engine and blade will stop. See your dealer immediately if they do not. 1 m-3855 Figure 10 Self–propel Drive 1.
• If an object is struck, or the mower starts to vibrate, immediately stop the engine, disconnect the spark plug wire, and examine the mower for damage. Adjusting the Cutting Height Each wheel is adjusted individually with a wheel height adjustment lever. Cutting heights are 1, 1-1/2, 2, 2-1/2, 3 and 3-1/2 inches (25, 38, 51, 64, 74 and 86 mm). • Maintain a sharp blade throughout the cutting season. Periodically file down nicks on blade.
• Overlap cutting swaths instead of cutting a full swath with each pass. • Position all wheels at the same height-of-cut setting. • Walk at a slower mowing speed if the leaves are not being cut up finely enough to be hidden in the grass. • Set the height-of-cut on the front wheels one notch lower than the rear wheels. (example: set the front wheels at the 2 inch setting and the rear wheels at the 2.5 inch setting) • If you cut up a lot of oak leaves, add lime to your grass in the spring.
CAUTION POTENTIAL HAZARD • If you leave the wire on the spark plug, someone could start the engine. WHAT CAN HAPPEN • Accidental starting of engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD • Pull the wire off of the spark plug before you do any maintenance. Also push wire aside so it does not accidentally contact spark plug. Air Filter Note: This is the only procedure recommended for draining fuel.
7. Fill the crankcase to the FULL line on the dipstick with fresh oil. Refer to the Oil section, page 7, for specifications. 1 8. Check the oil level and install the dipstick. 2 9. Wipe up any spilled oil. 281 Figure 19 Spark Plug 1. Belt cover Use a Champion RJ19LM spark plug or equivalent. The correct air gap is 0.030” (0.76 mm). Remove the plug after every 25 operating hours and check its condition. 2. Bolt 2. Loosen the cable support nut (Fig. 20). 1.
A. If a slot or wear is noticed, (Fig. 23B & C), replace the blade. Refer to the Removing and Installing the Blade sections. WARNING POTENTIAL HAZARD WHAT CAN HAPPEN B. If the blade is nicked or dull, sharpen it. Refer to the Removing, Sharpening, Balancing, and Installing the Blade sections. HOW TO AVOID THE HAZARD C. If there are no signs of wear of dullness, return the mower to the upright position and replace the spark plug wire (Fig. 17). • The blade is sharp.
4 Installing the Blade 5 1. Position the blade onto the spindle and blade driver, with the curved blade tips pointing toward the mower and the blade driver nesting in the recess of the blade (Fig. 24). 3 2. Install the accelerator, lock washer, and blade bolt (Fig. 24). 2 1627 1 3. Tighten the blade bolt to 50 ft-lb (68 N m). Figure 24 4. Blade 5. Blade driver 1. Blade bolt 2. Lock washer 3.
Charging the Battery Electric Start Models Only A new battery must be charged for 72 continuous hours to ensure a full charge. Charge the battery for 72 hours before and after long periods of storage. During normal operation, the engine alternator keeps the battery charged. 757 1. Stop the engine and disconnect the wire harness from the battery (Fig. 6). 1 Figure 28 2.
IMPORTANT: Move the blade as little as possible to avoid future starting problems. WARNING 5. Turn the mower upright. POTENTIAL HAZARD • Gasoline is extremely flammable, highly explosive and under certain conditions can cause personal injury or property damage. 6. Refill the gas tank. 7. Connect the spark plug wire (Fig. 17). WHAT CAN HAPPEN Cleaning Under the Belt Cover • Tipping the mower may cause fuel leakage from the carburetor or fuel tank.
PROBLEM Uneven cutting pattern CORRECTIVE ACTION 1. Place all four (4) wheels at same height 2. Sharpen and balance blade 3. Change mowing pattern 4. Clean underside of mower deck Discharge chute plugs 1. Move throttle lever from SLOW to FAST position 2. Raise cutting height 3. Slow down 4. Allow grass to dry before mowing 5. Clean underside of mower deck Will not self-propel 1. Adjust self-propelled cable 2. Clean debris from under belt cover.
1 7. Touch up all rusted or chipped paint surfaces. Paint is available from an Authorized Toro Service Dealer. Folding the Handle 1626 Figure 31 IMPORTANT: Be extremely careful when folding the handle so that you do not pull, crimp, or in any way damage the cables. 1. Fuel tank cap IMPORTANT: Do not remove or loosen the knobs securing the lower handle to the swing bracket. Do not fold the upper handle backwards. 9. Check the engine oil level. 10. Connect the spark plug wire (Fig. 17). 1.
7. Open and close the discharge door to ensure that the spring is not contacting any part of the engine and that the door closes when the handle is released. 1 WARNING 3 2 POTENTIAL HAZARD • Ensure that the spring does not contact the gas tank or any other part of the engine. 420 WHAT CAN HAPPEN Figure 33 1. Discharge tunnel 2. Vertical bolts • Wear between the spring and engine parts may result in an unsafe operating condition. 3.
DANGER POTENTIAL HAZARD • Thrown objects may result if the discharge door does not close completely. WHAT CAN HAPPEN • Thrown objects can cause serious personal injury or death. 1 1913 HOW TO AVOID THE HAZARD • If the discharge door cannot be closed because grass clippings clog the discharge area, stop the engine and gently move the discharge door handle back and forth until the door can be closed completely. If door still cannot be closed, remove the obstruction with a stick; not your hand.
It is Toro’s policy to design and produce high quality products. To ensure customer satisfaction, Toro has extensive warranty coverage on its products. Your Toro GTS Engine powered product has two warranty statements covering it. The Toro Total Coverage Guarantee is our standard warranty statement and is printed on the last page of this manual.
a. Failure to follow proper maintenance procedures; b. Rotary mower blade striking an object; c. Contaminants in the fuel system; d. Improper fuel or fuel mixture (consult your owner’s manual if in doubt); e. Failure to drain the fuel system prior to any period of non–use over three months; f. Operation misuse, neglect or accidents; g. Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer. 5.
Gas, Cordless, Electric, and 21" Commercial Duty Walk Mowers THE TORO PERFORMANCE WARRANTY A Full Warranty (Limited Warranty for Commercial Use) What Is Covered By This Express Warranty? What Must You Do To Keep The Warranty In Effect? From the date of purchase, for the periods listed below, the Toro Company promises to repair any Toro Product used for normal residential purposes* if defective in materials or workĆ manship or if it stops functioning due to the failure of a comĆ ponent.