FORM NO. 3322–577 Recycler Walk-Behind Power Mower Model No.: 20022, 20023, 20025, 20027, 20029, and 20061–9900001 & Up Operator’s Manual Para obtener una versión gratis de este manual en español, escriba a la dirección indicada más abajo. Asegúrese de indicar el modelo y el número de serie de su producto. Pour obtenir gratuitement une version en français de ce manuel, écrivez à l’adresse ci–dessous. N’oubliez pas d’indiquer les numéros de modèle et de série de votre produit.
Contents WARNING Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safe Operating Practices . . . . . . . . . . . . . . . . . . . . 3 Safety and Instruction Decals . . . . . . . . . . . . . . . . . 5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Unpacking the Mower . . . . . . . . . . . . . . . . . . . . . . 5 Assembling the Handle . . . . . . . . . .
Safe Operating Practices DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful. This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
• The engine, blade, and self–propel drive (self-propelled model) are designed to stop when the control bails are released. Ensure that the control and brake function properly before each use of the mower. • Do not touch the engine while it is running or shortly after it is stopped because it will be hot enough to cause a burn. • Refuel only when the engine is cool. • Disengage the self-propel mechanism or drive clutch (self-propelled models) before starting the engine.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. ON REAR HEIGHT ADJUSTER ON MOWER HOUSING (Part No. 92–2914 Right) (Part No. 92–2915 Left) (Part No. 43–8480) Assembly ON MOWER HOUSING (Part No. 93–0248) 2 ON MOWER HOUSING (Part No.
Note: Use care to prevent pinching or stretching the cables. 5. Remove the dipstick and check the level of the oil on the side of the dipstick with the FULL and ADD marks (Fig. 4). 4. Slide the upper handle section ends over the lower handle so that the sections nest together (Fig. 3) 1 5. Ensure that the cables are routed below/behind the lower handle as illustrated in Figure 3. 6. Secure the upper handle to the lower handle using two contoured handle bolts and two knobs (Fig. 3). 1626 Figure 4 5 1.
1 DANGER POTENTIAL HAZARD • When fueling, under certain circumstances, a static charge can develop, igniting the gasoline. 1626 Figure 6 WHAT CAN HAPPEN • A fire or explosion from gasoline can burn you and others and cause property damage. 1. Fuel tank cap HOW TO AVOID THE HAZARD • Always place gasoline containers on the ground away from your vehicle before filling.
Adjusting the Cutting Height 2. Hold the blade control bail against the upper handle (Fig. 8). Each wheel is adjusted individually with a wheel height adjustment lever. Cutting heights are 1, 1-1/2, 2, 2-1/2, 3 and 3-1/2 inches (25, 38, 51, 64, 74 and 86 mm). 3. Pull the starter handle lightly until resistance is felt, then pull it sharply (Fig. 8). Allow the rope return to the handle slowly.
• Maintain a sharp blade throughout the cutting season. Periodically file down nicks on blade. • Walk at a slower pace while mowing. • Raise the height-of-cut setting on your mower. • Replace the blade when necessary with an original Toro replacement blade. • Cut grass more frequently. • Clean clippings or leaves from the underside of the mower deck after each mowing. • Overlap cutting swaths instead of cutting a full swath with each pass. • Keep the engine in good running condition.
Maintenance Recommended Maintenance Schedule Service Item After every use Service Operation 5 Hours 25 Hours 50 Hours 100 Hours Housing Clean built-up grass clippings and dirt. Fasteners Check blade and engine mounting fasteners. Keep all fasteners tight to keep the mower in safe working condition. Air Filter Replace each mowing season or every 25 hours. Replace more frequently if operating conditions are dusty.
CAUTION POTENTIAL HAZARD • If you leave the wire on the spark plug, someone could start the engine. WHAT CAN HAPPEN • Accidental starting of engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD • Pull the wire off of the spark plug before you do any maintenance. Also push wire aside so it does not accidentally contact spark plug. Air Filter Replace the air filter once every season or every 25 hours; replace it more frequently under dusty conditions.
IMPORTANT: Drain gasoline from a cold engine only. 8. Check the oil level and install the dipstick. 2. Pull the wire off of the spark plug (Fig. 15). 9. Wipe up any spilled oil. 3. Remove the cap from the fuel tank and use a pump-type syphon to drain the fuel into a clean gas can. Spark Plug Note: This is the only procedure recommended for draining fuel. Use a Champion RJ19LM spark plug or equivalent. The correct air gap is 0.030” (0.76 mm).
1 WARNING POTENTIAL HAZARD • The blade is sharp. WHAT CAN HAPPEN • Contact with a sharp blade can cause serious personal injury. 2 HOW TO AVOID THE HAZARD • Wear gloves or wrap the sharp edges of the blade with a rag. m–4210 Figure 17 1. Belt cover 2. Bolt 1. Stop the engine and pull the wire off of the spark plug (Fig. 15). 2. Loosen the cable support nut (Fig. 18).
4 B. If the blade is nicked or dull, sharpen it. Refer to the Removing, Sharpening, Balancing, and Installing the Blade sections. C. If there are no signs of wear of dullness, return the mower to the upright position and replace the spark plug wire (Fig. 15). 5 3 2 A 1 1 2 1627 Figure 22 B 3 1 C 4. Blade 5. Blade driver 1. Blade bolt 2. Lock washer 3. Accelerator 4 270 Sharpening the Blade Figure 21 1. Sail 2.
Cleaning the Underside of the Mower Housing Installing the Blade 1. Position the blade onto the spindle and blade driver, with the curved blade tips pointing toward the mower and the blade driver nesting in the recess of the blade (Fig. 22). To ensure best performance, keep the underside of the mower housing clean. Be especially careful to keep the kickers free of debris (Fig. 26). 2. Install the accelerator, lock washer, and blade bolt (Fig. 22). 3. Tighten the blade bolt to 50 ft-lb (68 N m).
Scraping Method 5. Turn the mower upright. If washing does not remove all debris from under the mower, tip it and scrape it clean. 6. Refill the gas tank. 7. Connect the spark plug wire (Fig. 15). 1. Pull the wire off of the spark plug (Fig. 15). Cleaning Under the Belt Cover 2. Drain the gasoline from the fuel tank. Refer to the Draining Gasoline section, page 11. Keep area under belt cover free of debris. 1. With the engine turned off, remove the bolt securing the belt cover (Fig.
PROBLEM Engine g runs rough g CORRECTIVE ACTION 1. Connect spark plug wire 2. Clean spark plug, check spark plug gap, replace if damaged 3. Move throttle lever from SLOW to FAST position 4. Replace air filter element Mower or engine g vibrates excessively i l 1. Balance blade. Or if blade is bent, straighten it. 2. Tighten blade mounting bolt 3. Clean underside of mower deck 4. Tighten engine mounting bolts Uneven cutting pattern 1. Place all four (4) wheels at same height 2.
Run the fuel tank empty when mowing the last time prior to storage. The smaller the amount of fuel in the tank, the shorter the time required to run the fuel system dry. Run the mower until engine stops from lack of fuel. m–4217 Preparing the Engine Figure 29 1. While the engine is still warm, drain oil from crankcase. Refer to the Changing Engine Oil section, page 12. Removing From Storage 2. Remove the spark plug (Fig. 15). 1.
2. Remove the knob and side cover clamp (Fig. 31). 4 1 5 2 4 3 1 m–4275 3 Figure 31 1. Knob 2. Side cover clamp 3. Side opening cover Figure 34 1. Discharge tunnel 2. Tongue 3. Self-tapping screw 3. Remove and save the three bolts securing the discharge cover to the mower (Fig. 32). Save the cover and bolts for future use. 4. Bolt (3) 5. Discharge tunnel door 9.
12. Tighten all four screws and the long knob. 1 13. Open and close the tunnel door to ensure that it moves freely (Fig. 34). Installing the Grass Bag 2 1. Stop the engine and wait for all moving parts to stop. 2. Ensure that the discharge door handle is fully forward (door closed) (Fig. 36). 548 Figure 37 DANGER 1. Handle latch locked in bag notch POTENTIAL HAZARD • Thrown objects may result if the discharge door does not close completely. 2.
Emptying the Grass Bag 1. Stop the engine and wait for all moving parts to stop. 2. Lift the door latch until it clears the bag notch and move the discharge door handle forward (Fig. 36). 3. Grasp the bag frame handle and the rear of the grass bag and lift the bag off of the mower. m–4279 Figure 39 4. Gradually tip bag forward to empty clippings.
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