Form No. 3422-977 Rev G Flex Force Power System™ 60V MAX 22in Recycler® Lawn Mower® Model No. Model No. Model No. Model No. Register at www.Toro.com. Original Instructions (EN) 20363—Serial No. 400000000 and Up 20363T—Serial No. 400000000 and Up 20366—Serial No. 400000000 and Up 20366T—Serial No.
Whenever you need service, genuine the manufacturer parts, or additional information, contact an Authorized Service Dealer or the manufacturer Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. For assistance, please see www.Toro.com/support for instructional videos or contact 1-888-384-9939 before returning this product.
Contents Safety Safety ....................................................................... 3 Safety and Instructional Decals .......................... 5 Setup ........................................................................ 9 1 Mounting the Battery Charger (Optional) ........................................................ 9 2 Unfolding the Handle ..................................... 10 3 Assembling the Grass Bag............................. 10 Product Overview ..............................
7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury. 8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it. 9. Do not use non-rechargeable batteries. 10. 11. Charge the battery pack with only the battery charger specified by Toro. A charger suitable for 1 type of battery pack may create a risk of fire when used with another battery pack.
medical help. Liquid ejected from the battery pack may cause irritation or burns. 10. IV. Maintenance and Storage 1. 2. 3. 4. 5. 6. 7. 8. 9. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine. Do not attempt to repair the machine except as indicated in the instructions.
decal137-9462 137-9462 decal137-9463 137-9463 1. The battery pack is charging. 2. The battery pack is fully charged. 3. The battery pack is over or under the appropriate temperature range. 4. Battery pack charging fault decal140-1328 140-1328 1. Warning—read the Operator’s Manual. 4. Thrown object hazard—keep bystanders away; shut off the engine and wait for all moving parts to stop before leaving the machine; pick up debris before mowing. 5. Cutting/dismemberment 2.
decal137-9456 137-9456 1. Read the Operator’s Manual. 2. Keep away from open fire or flames. 3. Do not expose to rain. decal125-5026 125-5026 1. Recycling mode 2. Bagging mode decal94-8072 94-8072 decal137-9196 137-9196 1. Lock 2. Unlock decal137-9461 137-9461 1.
decal133-8061 133-8061 decal139-8986 139-8986 8
Setup Important: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack (page 20). 1 Mounting the Battery Charger (Optional) No Parts Required Procedure If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger. Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.
2 Unfolding the Handle No Parts Required Procedure WARNING Unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cable(s) when folding or unfolding the handle. • Ensure that the cable(s) are routed to the outside of the handle. • If a cable is damaged, contact an Authorized Service Dealer. Important: Remove and discard the protective plastic sheet that covers the motor and any other plastic or wrapping on the machine. 1.
3 Assembling the Grass Bag No Parts Required Procedure g230447 Figure 5 11
Product Overview g359246 Figure 8 1. Battery charger (included with Model 20363 and 20366) 2. Battery pack model 88675 (included with Model 20366) g284083 Figure 6 1. Handle 7. Washout port (not shown) 2. Self-propel drive bar 8. Battery compartment 3. Blade-control bar 9. Cutting-height lever (4) 4. Electric-start button 10. Side-discharge deflector 5. Electric-start ignition 11. Bag-on-demand lever 6. Rear deflector (not shown) 12. Handle knob (2) g036586 Figure 7 1. Grass bag 2.
Specifications Battery Pack Model Battery pack capacity 88660 88675 6.0 Ah 7.5 Ah 324 Wh 405 Wh Battery manufacturer rating = 60V maximum and 54V nominal. Actual voltage varies with load. Battery Charger Model 88602 Type 60V MAX Lithium-Ion Battery Charger Input 120V AC 50/60Hz Max 2.0A Output 60V MAX DC 2.
Operation Before Operation Installing the Battery Pack Important: Operate the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 13). 1. Make sure that the vents on the battery are clear of any dust and debris. 2. Lift up the battery-compartment lid (A of Figure 9). 3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 9). 4.
Adjusting the Cutting Height WARNING Adjusting the height-of-cut could bring your hands into contact with a moving blade and result in serious injury. • Shut off the motor, remove the battery, and wait for all moving parts to stop before adjusting the cutting height. • Do not put your fingers under the housing when adjusting the cutting height. Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 10).
During Operation Starting the Machine 1. Install the battery pack in the machine; refer to Installing the Battery Pack (page 14). 2. Insert the electric-start button into the electric-starter switch (A of Figure 11). 3. Press the electric-start button (B of Figure 11). 4. Squeeze the blade-control bar and hold it to the handle (C of Figure 11).
Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. If the side-discharge chute is on the machine, remove it; refer to Removing the Side-Discharge Chute (page 18). If the bag-on-demand lever is in the recycling position, move it to the bagging position; refer to Operating the Bag-on-Demand Lever (page 17). Installing the Grass Bag 1. Raise and hold up the rear deflector (A of Figure 13). 2.
Side-Discharging the Clippings Use the side discharge for cutting very tall grass. If the grass bag is on the machine and the bag-on-demand lever is in the Bagging position, move the lever to the Recycling position; refer to Operating the Bag-on-Demand Lever (page 17). Installing the Side-Discharge Chute Unlatch and lift up the side deflector and install the side-discharge chute (Figure 16).
Operating Tips • If there are more than 13 cm (5 inches) of leaves on the lawn, mow at a higher cutting height and then again at the desired cutting height. General Mowing Tips • Slow down your mowing speed if the machine • Inspect the area where you will use the machine does not cut the leaves finely enough. and remove all objects that the machine could throw. • Avoid striking solid objects with the blade. Never deliberately mow over any object.
After Operation 5. Charging the Battery Pack Indicator light Indicates Off No battery pack inserted when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions.
Cleaning under the Machine in the Vertical-Stow Position Cleaning under the Machine Service Interval: Before each use or daily Cleaning under the Machine Using the Washout Port For best results, clean the machine soon after you have completed mowing. 1. Move the machine onto a flat paved surface. 2. Shut off the motor and wait for all moving parts to stop before leaving the operating position. 3. Lower the machine to its lowest cutting-height setting. Refer to Adjusting the Cutting Height (page 15).
g251585 Figure 22 4. Fold the handle fully forward. Important: Route the cables to the outside of the handle knobs as you fold the handle. 5. Engage the handle locks. 6. Lift the front of the machine by the handle and move it into a storage space (Figure 23). g251299 Figure 21 5. To unfold the handle, refer to 2 Unfolding the Handle (page 10). g251586 Storing the Machine in the Vertical-Stow Position Figure 23 You can store your machine in the vertical position to minimize storage space.
Maintenance Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine. Use only the manufacturer’s recommended replacement parts and accessories. Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer. Lubricating the Machine g231389 You do not need to lubricate the machine; all the bearings have been lubricated at the factory for the life of the machine. Figure 24 4.
Adjusting the Self-Propel Drive Preparing the Battery Pack for Recycling For Self-Propel-Drive Models Only Important: Upon removal, cover the terminals of the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components. Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1.
Storage Important: Store the machine, battery pack, and charger only in temperatures that are within the appropriate range; refer to Specifications (page 13). Important: If you are storing the battery pack for the off-season, charge it until 2 or 3 LED indicators turn green on the battery. Do not store a fully charged or fully depleted battery.
Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem The machine does not start. Possible Cause Corrective Action 1. The battery is not fully installed in the machine. 1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched. 2.
Problem The machine is producing a beeping sound. Possible Cause Corrective Action 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for operation. 3. The machine is overloaded. 2. Ensure that the machine is not at an extreme angle while operating. 3. Cut the grass at a higher height of cut or walk at a slower pace while mowing. 4.
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.