Operator's Manual

ManualsBrandsToro ManualsLawn MowersToro 20381

FormNo.3418-689RevA

SuperRecycler

LawnMower

ModelNo.20381—SerialNo.402082000andUp

ModelNo.20384—SerialNo.402082000andUp

Operator'sManual

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Important:Ifyouareusingthismachineabove

1500m(5,000ft)foracontinuousperiod,ensure

thattheHighAltitudeKithasbeeninstalled

sothattheenginemeetsCARB/EPAemission

regulations.TheHighAltitudeKitincreases

engineperformancewhilepreventingspark-plug

fouling,hardstarting,andincreasedemissions.

Onceyouhaveinstalledthekit,attachthe

high-altitudelabelnexttotheserialdecalonthe

machine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachinehas

beenconvertedforhigh-altitudeuse,lookforthe

followinglabel(Figure1).

decal127-9363

Figure1

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure2

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3418-689*A

Summary of content (32 pages)

PAGE 1
Form No. 3418-689 Rev A Super Recycler® Lawn Mower Model No. 20381—Serial No. 402082000 and Up Model No. 20384—Serial No. 402082000 and Up Operator's Manual WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PAGE 2
During Operation Safety ................................... 16 Starting the Engine ........................................... 17 Using the Self-Propel Drive............................... 18 Shutting Off the Engine..................................... 18 Recycling the Clippings .................................... 18 Bagging the Clippings....................................... 19 Discharging the Clippings ................................. 20 Operating Tips .................................................
PAGE 3
Safety This machine has been designed in accordance with ANSI B71.1-2012. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. • Read, understand, and follow the instructions and warnings in this Operator’s Manual and on the machine and attachments before starting the engine.
PAGE 4
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer. decal94-8072 94-8072 decal104-7953 104-7953 Electric-Start Model Only 1.
PAGE 5
decal131-4514b 131-4514 1. Warning—read the Operator's Manual. 2. Cutting/dismemberment hazard of hand, mower blade—stay away from moving parts; keep all guards and shields in place. 3. Cutting/dismemberment hazard of hand, mower blade—disconnect the spark-plug wire and read the instructions before servicing or performing maintenance. 4. Thrown object hazard—keep bystanders a safe distance away from the machine; shut off the engine before leaving the operating position; pick up any debris before mowing. 5.
PAGE 6
decal137-9196 137-9196 1. Lock 2.
PAGE 7
Setup Important: Remove and discard the protective plastic sheet that covers the engine and any other plastic or wrapping on the machine. Important: To prevent accidental starting, do not insert the electric-start button into the electric-start ignition (if equipped) until you are ready to start the engine. 1 Assembling and Unfolding the Handle No Parts Required Procedure WARNING Assembling and unfolding the handle improperly can damage the cables, causing an unsafe operating condition.
PAGE 8
g225815 Figure 4 8
PAGE 9
2 Installing the Recoil-starter Rope in the Rope Guide No Parts Required Procedure Important: To start the engine safely and easily whenever you use the machine, install the recoil-starter rope in the rope guide.
PAGE 10
3 Filling the Engine with Oil No Parts Required Procedure Important: Your machine does not come with oil in the engine. Before starting the engine, fill the engine with oil. g235721 Figure 6 4 Charging the Battery No Parts Required Procedure Electric-Start Model Only Refer to Charging the Battery (page 27).
PAGE 11
5 Assembling the Grass Bag No Parts Required Procedure g230447 Figure 7 11
PAGE 12
Product Overview Operation Before Operation Before Operation Safety General Safety • Become familiar with the safe operation of the • • • g189025 Figure 8 1. Cutting-height lever (4) 8. Blade-control bar 2. Spark plug 9. Upper handle • 3. Oil fill/Dipstick (not shown) 10. Electric-start button (electric-start model only) 4. Fuel tank cap 11. Battery (electric-start model only) 5. Rear door 12. Washout port 6. Recoil start handle 7. Adjustment knob for the self-propel drive 13.
PAGE 13
Fill the fuel tank with fresh unleaded regular gasoline from a major name-brand service station (Figure 10). – Avoid prolonged breathing of vapors. – Keep your hands and face away from the nozzle and the fuel-tank opening. Important: To reduce starting problems, add fuel stabilizer to the gasoline all season. Mix the stabilizer with gasoline less than 30 days old. – Keep fuel away from your eyes and skin.
PAGE 14
Adjusting the Handle Height You may raise or lower the handle to a position comfortable for you. Rotate the handle lock, move the handle to 1 of 3 positions, and lock the handle into position (Figure 12). g007284 Figure 12 1. Handle lock 2.
PAGE 15
Adjusting the Cutting Height WARNING Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury. • Shut off the engine and wait for all moving parts to stop. • Do not put your fingers under the housing when adjusting the cutting height. CAUTION If the engine has been running, the muffler will be hot and can severely burn you. Keep away from the hot muffler. Adjust the cutting height as desired. Set all 4 wheels to the same height.
PAGE 16
During Operation • If the engine has been running the muffler will be During Operation Safety • Check the grass catcher components and hot and can severely burn you. Keep away from the hot muffler. the discharge chute frequently for any wear or deterioration and replace them with the manufacturer's recommended parts when necessary. General Safety • Wear appropriate clothing, including eye protection; long pants; slip-resistant, substantial footwear; and hearing protection.
PAGE 17
Starting the Engine You can start the engine using either the electric-start button (if equipped) or the recoil-start handle. Starting the Engine Using the Electric-Start Button For Electric-Start Models 1. Hold the blade-control bar against the handle (A of Figure 14). 2. If the electric-start button has been removed, insert it in the electric starter (B of Figure 14). 3. Push the electric-start button until the engine starts (C of Figure 14).
PAGE 18
Using the Self-Propel Drive in place, and allow the machine to roll a couple of centimeters (inches) forward to disengage the wheel drive. You can also try reaching just under the upper handle to the metal handle and pushing the machine forward a couple of centimeters (inches). If the machine still does not roll backward easily, contact an Authorized Service Dealer.
PAGE 19
Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. If the side-discharge chute is on the machine, remove it and lock the side-discharge deflector; refer to Removing the Side-Discharge Chute (page 21). Installing the Grass Bag 1. Route the starter rope around the lower-rope guide (A of Figure 18). Note: The lower-rope guide releases the starter rope when you pull the recoil-start handle. 2.
PAGE 20
g231916 Figure 19 Discharging the Clippings Side-discharge or rear-discharge the clippings when cutting very tall grass. WARNING The blade is sharp; contacting the blade can result in serious personal injury. Shut off the engine and wait for all moving parts to stop before leaving the operating position. Side-Discharging the Clippings If the bag is on the machine, remove it and insert the rear plug; refer to Removing the Grass Bag (page 19). Important: Ensure that the rear plug is locked in place.
PAGE 21
Installing the Side-Discharge Chute 1. Unlock the side-discharge deflector (A of Figure 21). 2. Lift open the side-discharge deflector (B of Figure 21). 3. Install the side-discharge chute and close the deflector onto the chute (B, C, and D of Figure 21). g231920 Figure 21 Removing the Side-Discharge Chute To remove the side-discharge chute, reverse the steps above. Important: Lock the side-discharge deflector after you close it (Figure 22).
PAGE 22
Operating Tips • If there are more than 13 cm (5 inches) of leaves on the lawn, mow at a higher cutting height and then again at the desired cutting height. General Mowing Tips • Slow down your mowing speed if the machine • Inspect the area where you will use the machine does not cut the leaves finely enough. and remove all objects that the machine could throw. • Avoid striking solid objects with the blade. Never deliberately mow over any object.
PAGE 23
After Operation After Operation Safety General Safety • Remove the electric-start button when the machine is not in use. g189103 • Clean grass and debris from the machine to help Figure 23 prevent fires. Clean up oil or fuel spills. 1. Washout port • Allow the engine to cool before storing the machine in any enclosure. • Never store the machine or fuel container where 5. Turn the water on. there is an open flame, spark, or pilot light, such as on a water heater or on other appliances. 6.
PAGE 24
Folding the Handle WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cables when folding or unfolding the handle. • If a cable is damaged, contact an Authorized Service Dealer. 1. Remove the electric-start button as shown in Figure 24 (electric-start model only). g189128 g186627 Figure 25 Figure 24 1. Electric starter 2. Electric-start button 3. 2. Rotate the handle forward (Figure 25).
PAGE 25
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily Every 25 hours Yearly Yearly or before storage • Check the engine-oil level and add oil as needed. • Ensure that the engine shuts off within 3 seconds after releasing the blade-control bar.
PAGE 26
Servicing the Air Filter Changing the Engine Oil Service Interval: Yearly Service Interval: After the first 5 hours 1. Yearly Press down on the latch tabs on top of the air-filter cover (Figure 27). Note: Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants. Engine Oil Specifications Engine oil capacity 0.55 L (18.6 fl oz) Oil viscosity SAE 30 or SAE 10W-30 detergent oil API service classification SJ or higher 1.
PAGE 27
7. Wait 3 minutes for the oil to settle in the engine. 8. Wipe the dipstick clean with a clean cloth. 9. Insert the dipstick into the oil-fill tube, but do not screw it in, then remove the dipstick. 10. Read the oil level on the dipstick ( Checking the Engine-Oil Level (page 13)). • If the oil level on the dipstick is too low, carefully pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 8 through 10 until the oil level on the dipstick is correct.
PAGE 28
Replacing the Blade Service Interval: Yearly Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer. Examine the blade whenever you run out of fuel. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.
PAGE 29
Adjusting the Self-Propel Drive Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1. Turn the adjustment knob counterclockwise to loosen the cable adjustment (Figure 35). g231390 Figure 34 g027231 Figure 35 Important: Position the curved ends of the blade to point toward the machine housing. 6. 1. Handle (left side) 4. Turn the knob clockwise to tighten the adjustment.
PAGE 30
Removing the Machine from Storage Storage Store the machine in a cool, clean, dry place. Preparing the Machine for Storage 1. On the last refueling of the year, add fuel stabilizer (such as Toro Premium Fuel Treatment) to the fuel as directed on the label. 2. Dispose of any unused fuel properly. Recycle it according to local codes or use it in your automobile. Note: Old fuel in the fuel tank is the leading cause of hard starting.
PAGE 31
Notes:
PAGE 32