FORM NO. 3317-151 EN \\ Recycler® Walk-Behind Power Mower Model No. & Up Model No. & Up Operator’s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction Thank you for purchasing a Toto product. All of us at Toto want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine Toto parts, or other information you may require. ‘Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product.
Contents Page Safety i 2 Safe Operating Practices 2 Safety and Instruction Decals . 5 Assembly oo 6 Handle . 6 Before Starting 7 Oil oo 7 Gasoline 7 Operation .. 9 Controls 9 Starting Engine . . 9 Stopping Engine 10 Self-propelled Drive 10 Pulling Mower Rearward Adjusting Cutting Height .. iz Recycling Tips 13 Adjusting Handle Height 14 Page Maintenance 15 Recommended Maintenance Schedule 15 Air Filter Drain Gasoline 16 Change Engine Ol 17 Spark Plug . 18 Self-propelled Cable 18 Throttle Cable . .
Safety This machine meets or exceeds CPS blade safety Note: This engine is NOT equipped with a requirements for walk-behind rotary mowers and spark arrested muffler. Use or operation the B71.1 specifications of the American National of this mower in the State of California Standards Institute, in effect at time of on any forest-covered, brush-covered production.
D. Do not smoke while refueling. Keep all guards, shields, safety devices, cover-deflector assembly, optional grass catcher, optional side discharge chute or optional discharge tanner plug in place. Repair or replace damaged parts, including decals. Check all safety devices before each use. Engine, blade and self-propelled drive {self-propelled model) are designed to stop when control bails are released. Ensure control and brake function properly before each use of mower.
Safety Before mower is cleaned, inspected, serviced, or adjusted, stop engine and disconnect wire from spark plug. Keep wire away from plug to prevent accidental starting. To ensure the mower is in safe operating condition, frequently check and keep all nuts, bolts, and screws tight. Ensure blade bolt is tightened to 50 ft—Ib (68 N-m), ‘When servicing blade, refer to blade maintenance section for correct installation and servicing procedures.
Safety Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger, Replace any decal that is damaged or lost. ENGINE IS RUNNING DANGER KEEP HANDS and FEET AWAY 92.2202 922286 Self-propelled model only Self-propelled model only ON MOWER HOUSING (Part No. 39-5770) ON TRACTION CONTROL LEVER ON TRACTION CONTROL LEVER (Part No.
Assembly Handle Assembly 1. Loosen handle knobs and lift top handle half in an arc until handle halves are in line and nest together (Fig. 1). Note: Use care to prevent pinching or stretching of cables. 2. Tighten knobs securely, 3. Rotate handle toward rear of mower until it snaps into handle brackets (Fig. 1). EN-6 1. Knob 2. Top handier naif Figure 1 Selim-propelled mode! 3.
Before Starting Initially, crankcase must be filled with 20 ounces (0.6 liters) of SAE 30 oil. 10W-30 oil may be substituted if SAE 30 is not available. Use any high quality detergent oil having the American Petroleum Institute (API} “service SG or SH. Before each use, ensure oil level is between FULL and ADD marks on dipstick (Fig. 2). Add oil if level is low, 1. Position mower on level surface and clean around oil dipstick (Fig. 2). Remove dipstick by rotating cap counterclockwise 1/4 turn.
Before Starting Note: Do not use gasoline that has been stored in an approved container from one season to the next. The Toto Company strongly recommends the use of fresh, clean, UNLEADED regular grade gasoline in Toto gasoline powered products. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting by reducing the build-up of combustion chamber deposits. Leaded gasoline can be used if unleaded is not available.
Operation Controls Traction control lever (self—propelled model), throttle lever, control bar and recoil starter are on upper handle (Fig. 5). Figure 5 8. Control bar 4. Re coll starter 1. Traction contort lever 2. Throttle lever Starting Engine 1. Move throttle Over to % FAST position (Fig. 6). 2, SELF-PROPELLED MODELS ONLY-Move traction control lever forward (toward engine) (Fig. 9). 1. Throttle lever 3. Push primer three (3) times (Fig. 7). Wait about two (2) seconds between each push.
Operation 4. Squeeze control bar against handle (Fig. 8). 1685 Figure 8 1. Control bar against handle 2. Re coll starter handle 5. Pull starter handle (Fig. 8) lightly until resists is felt, then pull sharply. Let rope rectum to handle slowly. Note: If engine fails to start after three (3) pulls, repeat steps 2-4. 6. Regulate throttle as desired between 4 (FAST) and (SLOW). Stopping Engine 1. Release control bar, Engine, blade and traction will stop. See your dealer immediately if they do not.
Operation 4. Slowly squeeze control bar against handle to engage traction mechanism (Fig. 11). Figure 12 1. Traction control lever 2. Control bar lowered moved forward halfway Figure 11 1. Control bar against handle The mower is equipped with a single ground speed. However, the ground speed can be varied by increasing or decreasing the distance between the control bar and the handle. Lower the control bar to slow the mower when making a turn or if mower is moving too fast for you.
Operation Pulling Mower Rearward {self-propelled models only) Your mower is equipped with free-wheeling clutches which make it caries to pull the mower rearward. The control bar must be lowered enough to disengage the self-propelled drive and disengage the clutches. The mower may need to be pushed forward one inch or more after control bar has been released to disengage the self-propelled drive and disengage the clutches.
Recycling Tips General Tips Follow these instructions whether cutting grass or leaves for the best cutting results and lawn appearance: Maintain a sharp blade throughout the cutting season. Periodically file down nicks on blade. Only mow dry grass or leaves. Wet grass and leaves tend to clump on yard and may cause mower to plug or engine to stall. They may also be slippery to walk on and could cause you to slip and fall.
Operation Cutting Leaves * When cutting is complete, always be sure that 50% of the lawn shows through the cut leak cover. This may require one or more passes over the leaves. * For light leaf coverage, position all wheels at the same height-of-cut setting. * Walk at a slower mowing speed if leaves are not being cut up finely enough to be hidden down in the grass. s If you cut up a lot of vak leaves, you might want to add lime to your grass in the spring. Lime reduces the acidity of oak leaves.
Maintenance Continued safe and dependable operation requires routine maintenance. Recommended Maintenance Schedule Service fem Service Operation After every use Hours 25 Hours 50 Hours 100 Hours Housing Clean built-up grass clippings and dirt. Fasteners Check blade and engine mounting fasteners frequently. Keep all nuts, bolts and screws tight to be sure the mower is in safe working condition. Engine Oif Drain and refill engine crankcase with fresh ofl after first 2 hours of operation.
Maintenance PO AT o] POTENTIAL HAZARD « If you leave the wire on the spark plug, someone could start the engine. WHAT CAN HAPPEN * Accidental starting of engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD # Pull wire off spark plug before you do any maintenance. Also push wire aside so it does not accidentally contact spark plug.
Maintenance Change Engine Qil 8. Place a drain pan under mower. 6. Remove drain plug from underside of mower Change engine ol after first 2 hours of operation and (Fig. 18). after 28 hours of operation thereafter. Change oil while engine is warm. PRI POTENTIAL HAZARD * Tipping mower may cause fuel leakage from carburetor or fuel tank, WHAT CAN HAPPEN * Gasoline is extremely flammable, highly explosive and under certain conditions can cause personal injury or property damage.
Maintenance Spark Plug Use a Champion RI19LM spark plug or equivalent. Correct air gap is 0.030” (.76 mm). Remove plug after every 25 operating hours and check its condition. 1. Stop engine and pull wire off spark plug (Fig. 19). 1004 Figure 19 1. Spark plug 2. Spark plug wire 2. Clean around spark plug and remove plug from cylinder head. IMPORTANT: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, o clean electrodes because engine damage could result from grit entering cylinder. 3.
Note: Do not over adjust cable. Cable should be just tight enough to make wheels turn when control bar is at a distance from the handle that is comfortable for operator’s hand. Over adjusting may require excessive operator effort o engage or disengage self-propelled drive. If you need help, see your Authorized Toto Service Dealer. Throttle Cable Throttle control adjustment may be required if engine does not start or stop. Whenever a new throttle control cable is installed, throttle must be adjusted. 1.
Maintenance Blade A straight, sharp blade provides maximum cutting performance. Regularly inspect and sharpen blade. PN POTENTIAL HAZARD * Blade is sharp. ‘WHAT CAN HAPPEN » Contact with sharp blade can cause serious personal injury. HOW TO AVOID THE HAZARD * Wear gloves or wrap sharp edges of the blade with a rag. 1. Stop engine and pull wire off spark plug (Fig. 19).
Py POTENTIAL HAZARD * A worn or damaged blade could break and a piece of blade could he thrown inch operator’s or bystander’s area. WHAT CAN HAPPEN * A thrown piece of blade could cause serious personal injury or death to operator or bystanders. HOW TO AVOID THE HAZARD « Inspect blade periodically for wear or damage. * Replace a worn or damaged blade. 5. REMOVING BLADE—Grasp end of blade using a rag or thickly padded glove. Remove blade bolt, lock washer, blade accelerator, blade and retainer (Fig. 26).
Maintenance Lubrication Rear Height Adjusters {self-propelled models only) 1. Wipe grease fittings on rear height-of-cut adjusters (Fig. 28) with a clean rag. 2. Install grease gun onto fitting and gently apply 1 or 2 pumps of #2 multi-purpose lithium grease. Excess geed 1. Grease fitting EN-22 Figure 28 se may damage seals and prevent proper wheel clutch operation. Clean Mower Housing Underside of Mower Housing To ensure best performance, keep underside of mower housing clean.
Figure 30 1. Rear right wheel 4. Stop the engine. 5. Turn off the garden hose. 6. Restart mower and let it run for a few minutes to dry out moisture on the mower and its components. While the engine is running, engage and disengage the traction drive several times to dry it out. Scraping Method If washing does not remove all debris from under deck, tip mower and scrape it clean. 1. Pull wire off spark plug. 2. Drain gasoline from fuel tank. See Drain Gasoline section.
Troubleshooting Your mower was designed and built for trouble-rec operation. Check the following components and items carefully. If a problem continues, see your Authorized Torah Service Dealer.
Troubleshooting PROBLEM CORRECTIVE ACTION Discharge chute plugs Move throttle lever from SLOW to FAST position Raise cutting height Slow down Allow grass to dry before mowing Clean underside of mower deck Will not self-propel Mo N Adjust serif-propelled cable Clean debris from under belt cover.
Storage "To prepare lawn mower for off-season storage base, such as ethanol, methanol or prophylaxis. Use fuel perform recommended maintenance procedures. See additive in recommended quantities as specified on MAINTENANCE chapter. container. Store mower in a cool, clean, dry place. Cover mower to keep it clean and protected. Engine 1. While engine is still warm, drain oil from Fuel s crankcase. See Maintenance chapter, Change Engine Oil section. A WARNING 2. Remove spark plug.
Storage General 1. Check condition of blade. See Maintenance chapter, Blade section, 2. Tighten all nuts, bolts, and screws. 3. Lubricate the wheels. See Maintenance chapter, Lubrication section. 4. Touch up all rusted or chipped paint surfaces. Toto Re-Koch paint is available from an Authorized TOR Service Dealer. Folding Handle 1684 1. Push in right bottom handle section until handle Figure 34 slides past stops of handle brackets (Fig. 33). For long term storage, fold handle as shown in Figure 35.
Storage Removing From Storage 1. Unfold handle. See Assembly chapter, Handle section, 2. Check and tighten all fasteners, 3. Remove spark plug (Fig. 36) and spin engine rapidly using starter to blow excess oil from the cylinder. Clean spark plug or replace if cracked, broken or electrodes are worn. 1a02 Figure 36 1. Spark pig wire 4. Install spark plug and torque to 15 ft-lbs. (20 N-m). 5. Perform recommended maintenance procedures. See Maintenance section. a Figure 37 1. Fuel tank cap 7.
THE TOR PERFORMANCE Walk Mowers TOR. WARRANTY A Full Warranty {Limited Warranty for Commercial Use) What Is Covered By This Express Warranty? The Toto Company promises to repair any TOR Product used for normal residential purposes* if defective in materials or workmanship or if it stops functioning due to the failure of a component. The following time periods apply from the date of purchase: ® Super Recycler® Watt Mowers .