FORM NO. 3318-417EN Recycler® Walk-Behind Power Mower Model No. & Up Model No. & Up Operator’s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction Thank you for purchasing a Toto product. All of us at Toto want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine Toto parts, or other information you may require. ‘Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product.
Contents Page Page Safely .o 2 Maintenance .. .. ..ot 15 Safe Operating Practices 2 Recommended Maintenance Schedule 15 Safety and Instruction Decals 5 Air Filter 16 Assembly o 6 Drain Gasoline ..o 16 Handle . 6 Change Engine Oil 17 Before Starting 7 Spark Plug Self-propelled Cable 18 Gasoline 7 Throttle Cable . 19 Operation .o 9 Blade 20 Controls ...oo.veiu i 9 Lubrication 2 Starting Engine . ...l 9 Clean Mower Housing 22 Stopping Bagging .. . 10 Troubleshooting 24 Self-propelled Drive .. 10 Storage .
Safety This machine meets or exceeds CPS blade safety requirements for walk~behind rotary mowers and the B71.1 specifications of the American National Standards Institute, in effect at time of production. However, improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert & symbol which means CAUTION, WARNING or safety instruction.
7. D. Do not smoke while refueling. Keep all guards, shields, safety devices, cover-deflector assembly, optional grass catcher, optional side discharge chute or optional discharge tunnel plug in place. Repair or replace damaged parts, including decals. Check all safety devices before each use. Engine, blade and deli-propelled drive (self-propelled model} are designed to stop when control bails are released. Ensure control and brake function properly before each use of mower.
Safety 2. Before mower is cleaned, inspected, serviced, or adjusted, stop engine and disconnect wire from spark plug. Keep wire away from plug to prevent accidental starting. To ensure the mower is in safe operating condition, frequently check and keep all nuts, bolts, and screws tight. Ensure blade bolt is tightened to 50 Fe-1b {68 Nome. ‘When servicing blade, refer to blade maintenance section for correct installation and servicing procedures.
Safety Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and ave located near any area of potential danger. Replace any decal that is damaged or Lost. BLADE IS ROTATING WHEN ENGINE 1S RUNNING KEEP HANDS and FEET AWAY o, o, 902792 92-2280 Self-propelled model only Self-propelled model only ON MOWER HOUSING {Part No, 39-5770) ON TRACTION CONTROL LEVER {Part No. 92-2292) ON TRACTION CONTROL LEVER {Part No. 92-2280) 3215211é 3 | [Awakening .
Assembly Handle Assembly L. Loosen handle knobs and lift top handle half in an arc until handle halves are in line and nest together (Fig. 1). Note: Use care to prevent pinching or stretching of cables. 2. Tighten knobs securely. 3. Rotate handle toward rear of mower until it snaps into handle brackets (Fig. 1), EN-6 1. Knob 2.
Before Starting Qil with FULL and ADD marks (Fig. 2). If level is low, add only enough oil to raise level to FULL Initially, crankcase must be filled with 20 ounces mark on dipstick. D ? NOVA ell ABOVE (0.6 liters) of SAE 30 oil. 10W-30 oil may be FULL MARK BECAUSE ENGINE COULD substituted if SAE 30 is not available. Use any high BE DAMAGED WHEN STARTED. POUR quality detergent oil having the American Petroleum OIL SLOWLY.
Before Starting Note: Do not use gasoline that has been stored in an approved container from one season to the next. The Toto Company strongly recommends the use of fresh, clean, UNLEADED regular grade gasoline in Toto gasoline powered products. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting by reducing the build-up of combustion chamber deposits. Leaded gasoline can be used if unleaded is not available.
Operation Controls Traction control fever (self—propelled model}, throttle lever, control bar and recoil starter are on upper handle (Fig. 5). Figure 5 3. Control bar 4, Re coll starter 1. Traction control lever 2. Throttle lever Starting Engine 1. Move throttle lever to @ FAST position (Fig. 6). 2. SELF-PROPELLED MODELS ONLY-Move traction control lever forward (toward engine) (Fig. 9). Figure 6 1. Throttle lever 3. Push primer three (3) times (Fig. 7). Wait about two (2) seconds between each push.
Operation 4. Squeeze control bar against handle (Fig. 8). Figure 8 1. Control bar against handle 2. Re coll starter handier 5, Pall starter handle (Fig. 8) lightly until resistance is felt, then pull sharply. Let rope return to handle slowly. Note: If engine fails to start after three (3) pulls, repeat steps 2-4. 6. Regulate throttle as desired between 4 (FAST) and (SLOW). Stopping Engine 1. Release control bar. Engine, blade and traction will stop.
Figure 11 1. Contort bar against handle The mower is equipped with a single ground speed. However, the ground speed can be varied by increasing or decreasing the distance between the control bar and the handle. Lower the control bar to slow the mower when making a turn or if mower is moving too fast for you. If you lower the control bar too far, the safety mechanism will engage and the engine, traction and blade will stop. Squeeze the control bar closer to the handle to increase the ground speed.
Operation Adjusting Cutting Height Each wheel is adjusted individually with a wheel height adjustment lever. Cutting heights are 17, 3" and 3-1/2 inches (25, and 86 mm). Pyle POTENTIAL HAZARD * Adjusting height-of-cut levers cold bring hands into contact with moving blade, WHAT CAN HAPPEN ¢ Contact with restating blade can cause seniors injury. HOW TO AVOID THE HAZARD + Stop engine and wait for all movement to stop before adjusting rutting height.
grass blade should be cut off. Cutting below the 2 inch setting is not recommended unless grass is sparse or it is late fall when grass growth begins to slow down. * When changing height-of-cut from the established setting {ex. 27, 2.5” new height, the grass may appear ragged or uneven until the grass adjusts to the new established height-of-cut and regains its normal appearance.
Operation Self-propelled models only 1. When adjusting height-of-cut, slide cable anchor on handle to align hole in cable anchor with desired hole in handle. Locate holes over pin inside handle bracket (Fig. 15). 708 Figure 15 1. Cable anchor 2. Adjust self-propelled cable. See Maintenance section.
Maintenance Continued safe and dependable operation requires routine maintenance. Recommended Maintenance Schedule Service item Service Operation After every use Hours 25 Hours 50 Hours 100 Hours Housing Clean built-up grass clippings and dirt. Fasteners Check blade and engine mounting fasteners frequently. Keep all nuts, obits and screws tight to be sure the mower is in safe working condition. Engine Ol Drain and refill engine crankcase with fresh oil after first 2 hours of operation.
Maintenance A caution POTENTIAL HAZARD * If you leave the wire on the spark plug, someone could start the engine, WHAT CAN HAPPEN o Accidental starting of engine could seriously injure you or other bystanders. HOW TQ AVOID THE HAZARD o Pull wire off spark plug before you do any maintenance. Also push wire aside so it does not accidentally contact spark plug. Air Filter Replace air filter once every season or every 25 hours; replace more frequently under dusty conditions.
Maintenance Change Engine Oil 5 Change engine ofl after first 2 hours of operation and 6 after 25 hours of operation thereafter. Change oil while engine is warm. A\ WARNING POTENTIAL HAZARD o Tipping mower may cause fuel leakage from carburetor or fuel tank. WHAT CAN HAPPEN + Gasoline is extremely flammable, highly explosive and under certain conditions can cause personal injury or property damage. HOW TO AVOID THE HAZARD * Avoid fuel spills by running engine dry or remove gas with hand pump, never siphon.
Maintenance Spark Plug Use a Champion RI19LM spark plug or equivalent. Correct air gap is 0.030” (0.76 mun). Remove plug after every 25 operating hours and check its condition. 1. Stop engine and pull wire off spark plug (Fig. 19). 1004 Figure 19 2. Spark plug wire 1. Spark plug 2. Clean around spark plug and remove plug from cylinder head. IMPORTANT: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result from grit entering cylinder.
Note: Do not over adjust cable. Cable should be just tight enough to make wheels turn when control bar is at a distance from the handle that is comfortable for operator’s hand. Over adjusting may require excessive operator effort to engage or disengage self-propelled drive. 1f you need help, sce your Authorized Toto Service Dealer. Throttle Cable Throttle control adjustment may be required if engine ; does not start o stop. Whenever a new throttle control cable is installed, throttle must be adjusted. 4. 1.
Maintenance Blade A straight, sharp blade provides maximum cutting performance. Regularly inspect and sharpen blade. A\ WARNING POTENTIAL HAZARD * Blade is sharp. WHAT CAN HAPPEN + Contact with sharp blade can cause serious personal injury. HOW TO AVOID THE HAZARD 4. INSPECTING BLADE—Carefully examine * Wear gloves or wrap sharp edges of the blade for sharpness and wear, especially where bide with a rag. flat and curved parts meet (Fig. 25A).
POTENTIAL HAZARD * A worn or damaged blade could break and a piece of blade could be thrown into operator’s or bystander’s area. WHAT CAN HAPPEN « A thrown piece of blade could cause serious personal injury or death to operator or bystanders. HOW TO AVOID THE HAZARD + Inspect blade periodically for wear or damage. » Replace a worn or damaged blade. REMOVING end of blade using a rag or thickly padded glove. Remove blade bolt, lock washer, blade accelerator, blade and retainer (Fig. 26).
Maintenance Lubrication Rear Height Adjusters (self-propelled models only) 1. Wipe grease fittings on rear height-of-cut adjudicators (Pig. 28) with a clean rag. 2. Install grease gun onto fitting and gently apply 1 or 2 pumps of #2 multi-purpose lithium grease. Excess grease may damage seals and prevent proper wheel clutch operation. Figure 28 1. Grease fitting EN-22 Clean Mower Housing Underside of Mower Housing To ensure best performance, keep underside of mower housing clean.
Maintenance 3. Tip mower on its left side (Fig. 29). 4, Remove dirt and grass clippings with a hardwood scraper. Avoid burrs and sharp edges. 5. Turn mower upright, 6. Refill gas tank. 7. Reconnect spark plug wire. Belt Cover Figure 30 1. Rear right shew! (self-propelled models only) Keep area under belt cover free of debris. 4. Twp the engine. 1. With engine turned off, remove bolt securing 5. Tums off the garden hose. belt cover (Fig. 31) to mower housing. 6.
Troubleshooting Your mower was designed and built for trouble-free operation. Check the following components and items carefully. If a problem continues, see your Weatherized Toto Service Dealer.
Troubleshooting PROBLEM CORRECTIVE ACTION Discharge chute plugs Move throttle lever from SLOW to FAST position Raise cutting height Slow down Allow grass to dry before mowing Clean underside of mower deck Will not self-proper NS s N Adjust self-propelled cable Clean debris from under belt cover.
Storage To prepare lawn mower for off-season storage perform recommended maintenance procedures. See MAINTENANCE chapter, Store mower in a cool, clean, dry place. Cover mower 1o keep it clean and protected. Fuel & warning POTENTIAL HAZARD * Gasoline can vaporize if stored over long periods of time, WHAT CAN HAPPEN + Vaporized fuel can explode if it comes into contact with open flame. HOW TO AVOID THE HAZARD + Do not store gasoline (fuel) over long periods of time.
Storage General 1. Check condition of blade. See Maintenance chapter, Blade section, 2. Tighten all nuts, bolts, and screws. 3, Lubricate the wheels. See Maintenance chapter, Lubrication section. 4. Touch up all rusted or chipped paint surfaces. Toto Rewrote paint is available from an Authorized TOR Service Dealer. Folding Handle 684 1. Push in right bottom handle section until handle Figure 34 slides past stops of handle brackets (Fig. 33). _— 4. For long term storage, fold handle as shown in Figure 35.
Storage Removing From Storage 5. Perform recommended maintenance procedures. See Maintenance section, 1. Unfold handle. See Assembly chapter, Handle . 6. Fill fuel tank (Fig. 37) with fresh, clean gasoline, section. 2. Check and tighten all fasteners. 3. Remove spark plug (Fig. 36) and spin engine rapidly using starter to blow excess oil from the cylinder. Clean spark plug or replace if cracked, broken or electrodes are worn. Figure 37 1. Fuel tank cap Figure 36 7. Check engine oil level. 1.
Walk dowers THE TOR PERFORMANCE WARRANTY A Full Warranty (Limited Warranty for Commercial Use) What Is Covered By This Express Warranty? The Toto Company promises to repair any TOR Product used for normal residential purposes* if defective in materials or workmanship or if it stops functioning due to the failure of a component, The following time periods apply from the date of purchase: * Super Recycler® Walk Mowers .