FORM NO. 3319-662EN 7 s AN TOR, Recycler® Walk-Behind Power Mower Model No. & Up Model No. & Up Operator’s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction Thank you for purchasing a Tore product. All of us at Toto want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine Toto parts, or other information you may require. Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product.
Contents Safety Safe Operating Practices .. Safety and Instruction Decal: Assembly o oo Handle Gasoline . Operation Controls Starting Engine . Stopping Engine Self-propelled Drive Pulling Mower Rearward . . .. Adjusting Cutting Height .. Recycling Tips Adjusting Handle Height . . .. Maintenance . Recommended Maintenance Schedule .. . Air Filter. .ooh o Parasailing Change Engine Oil . Spark Plug ..o Self-propelled Cable Blade Lubrication .. Clean Mower Housing .
Safety ‘This machine meets or exceeds CPS blade safety requirements for walk—behind rotary mowers and the B71.1 specifications of the American National Standards Institute, in effect at time of production, However, improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert & symbol which means CAUTION, WARNING or safety instruction.
D. Do not smoke while refueling. Keep all guards, shields, safety devices, cover-deflector assembly, optional grass catcher, optional side discharge chute or optional discharge tunnel plug in place. Repair or replace damaged parts, including decals. Check all safety devices before each use. Engine, blade and self—propelled drive (self-propelled model) are designed to stop when control bails are released. Ensure control and brake function properly before each use of mower.
Safely [ 5 6. Before mower is cleaned, inspected, serviced, or adjusted, stop engine and disconnect wire from spark plug. Keep wire away from plug to prevent accidental starting. To ensure the mower is in safe operating condition, frequently check and keep all nuts, bolts, and screws tight. Ensure blade bolt is tightened to 50 ft-1 (68 N.m). When servicing blade, refer to blade maintenance section for correct installation and servicing procedures.
Safety Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. BLADE 3 ROTATING WHEN ENGINE IS RUNNING KEEP MANS and FEET AWRY ¢ ON MOWER HOUSING (Part No. 39-5770) 822292 92.228¢ Self-propelled model only Self-propelled model only ON PIVOT TOP ON PIVOT STOP (Part No. 92-2292) (Part No. 92-2280) ON ENGINE (Part No.
Assembly Handle Assembly 1. Loosen handle knobs and luff top handier half in an ar¢ until handle halves are in line and nest together (Fig. 1). Note: Use care to prevent pinching or stretching of cables. 2, Tighten knobs securely. 3. Rotate handle toward rear of mower until it snaps into handle brackets (Fig. 1). EN-6 1. Knee 2. Top handier naif Figure 1 Self-propelled model 3.
Before Starting Qil with FULL and ADD marks (Fig. 2). If level is low, add only enough oil to raise level to FULL Initially, crankcase must be filled with 20 ounces mark on dipstick. I 9 K H"L M} OVE (0.6 Liters) of SAE 30 oil. TOW-30 oil may be FULL MARK BECAUSE ENGINE COULD BE DAMAGED WHEN STARTED. POUR substituted if SAE 30 is not available. Use any high quality detergent oil having the American Petroleum OIL SLOWLY.
Before Starting Note: Do not use gasoline that hag been stored in an approved container from one season to the next. The Toto Company strongly recommends the use of fresh, clean, UNLEADED regular grade gasoline in Toto gasoline powered products. Unleaded gasoline burns cleaner, extends engine life, and promotes good starting by reducing the build-up of combustion chamber deposits. Leaded gasoline can be used if unleaded is not available.
Operation Controls Traction control lever {self-propelled model), control bar and recoil starter are on upper handle (Fig. 5). Throttle control lever is on engine (Fig. 6). Figure 5 3. Re coll starter 1. Traction control lever 2. Control bar Figure & 1. Throttle control lever 2. Primer 4. Squeeze control bar against handle (Fig. 7). Figure 7 2. Re coll starter handle 1. Control bar against handle Starting Engine 1. Move bottle lever to 4 FAST position (Fig. 6).
Operation To Restart Engine 1. Move throttle lever to FAST < position and repeat steps 3 and 4 in STARTING ENGINE procedure. Note: Do not use primer to restart a warm engine after a short shutdown. Self-propelled Drive (self-propelled models only) 1. Move traction control lever forward (toward engine) and squeeze control bar until it contacts handle (Fig. 8). 1. Traction control lever 2, forward Figure 8 Control bar against handle 2, Pull starter handle (Fig.
speed. When the control bar is tight against the handle, the mower will self-propel at maximum ground speed. §. To disengage self-propelled drive, lower control bar halfway and move traction control lever forward (toward engine) (Fig. 11). Figure 11 2. Control bar lowered halfway 1. Traction control lever moved forward Pulling Mower Rearward {self-propelled models only) Your mower is equipped with free-wheeling clutches which make it easier to pull the mower rearward.
Operation 5 Release height adjust lever and seat securely in notch, Note: Set all four (4) wheels at the same height. Recycling Tips General Tips Follow these instructions whether cutting grass or leaves for the best cutting results and lawn appearance: . Maintain a sharp blade throughout the cutting season. Periodically file down nicks on blade. Only mow dry grass or leaves. Wet grass and leaves tend to clump on yard and may cause mower to plug or engine to stall.
Set height-of-cut on front wheels one notch lower than rear wheels. {(example: set front wheels at 2 inch setting and rear wheels at 2.5 inch setting) Cutting Leaves . ‘When cutting is complete, always be sure that 50% of the lawn shows through the cut leaf cover. This may require one or more passes over the leaves. For light leaf coverage, position all wheels at the same height-of-cut setting. ‘Walk at a slower mowing speed if leaves are not being cut up finely enough to be hidden down in the grass.
Maintenance Continued safe and dependable operation requires routine maintenance. Recommended Maintenance Schedule Service tem Service Operation After Avery use Hours 25 Hours 50 Hours 100 Hours Housing Clean built-up grass clippings and dirt. Fasteners Check blade and engine mounting fasteners frequently. Keep all nuts, bolts and screws tight to be sure the mower is in safe working condition. Air Filter Replace each mowing season or every 25 hours. Replace more frequently if operating conditions are dusty.
Maintenance POTENTIAL HAZARD o If you leave the wire on the spark plug, someone could start the engine. WHAT CAN HAPPEN » Accidental starting of engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD » Pull wire off spark plug before you de any maintenance. Also push wire aside so it does not accidentally contact spark plug. Air Filter Replace air filter once every season or every 25 hours; replace more frequently under dusty conditions. 1. 2.
Maintenance Change Engine Oil Change engine oil after first 5 hours of operation and after 50 hours of operation thereafter. Change oil while engine is warm. 4\ WARNING POTENTIAL HAZARD * Tipping mower may cause fuel leakage from carburetor or fuel tank. WHAT CAN HAPPEN ® Gasoline is extremely flammable, highly explosive and under certain conditions can cause personal injury or property damage. HOW TO AVOID THE HAZARD * Avoid fuel spills by conning engine dry or remove gas with hand pump, never siphon. 1.
IMPORTANT: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, serape, or clean electrodes because engine damage could result from grit entering cylinder. 3. Set air gap at 0.030” (0.76 army {Fig. 18). Install correctly gaped spark plug and gasket seal. Tighten plug firmly to 15 ft-1 (20 N-m). o5 Figure 18 4. Reconnect spark plug wire when maintenance is completed.
Maintenance A\ WARNING POTENTIAL HAZARD ® Blade is sharp. WHAT CAN HAPPEN » Contact with sharp blade can case serious personal injury. HOW TO AVOID THE HAZARD * Wear gloves or wrap sharp edges of the blade with a rag. Figure 21 1. Stop engine and pull wire off spark plug 4, INSPECTING BLADE—Carefully examine (Fig. 17). blade for sharpness and wear, especially where flat and curved parts meet (Fig. 22A).
5. 1 2 Note: For best performance, install new blade before cutting season begins. During the year, file down small nicks to maintain the suiting edge. Pyl POTENTIAL HAZARD * A worn or damaged blade could break and a piece of blade could be thrown into operator’s or bystander’s area, WHAT CAN HAPPEN * A thrown piece of blade could cause serious personal injury or death to operator or bystanders. HOW TO AVOID THE HAZARD « Inspect blade periodically for wear or damage.
Maintenance Clean Mower Housing A\ WARNING POTENTIAL HAZARD Underside of Mower Housing * Operating mower without accelerator in To ensure best performance, keep underside of mower place could cause blade to flex, bend or housing clean. Be especially careful to keep kickers break. free of debris (Fig. 26). WHAT CAN HAPPEN * A broken blade could cause serious injury or death to operator or bystanders. HOW TO AVOID THE HAZARD * Do not operate mower without accelerator.
Figure 27 Rear right wheel Stop the engine. Turn off the garden hose. Restart mower and let it run for a few minutes to dry out moisture on the mower and its components. While the engine is running, engage and disengage the traction drive several times to dry it out. Scraping Method I washing does not remove all debris from under deck, tip mower and scrape it clean, 1. 5 Pull wire off spark plug. Drain gasoline from fuel tank. See Drain Ga soling section. A\ WARNING POTENTIAL HAZARD * Gasoline is extremely
Troubleshooting Your mower was designed and built for trouble-free operation. Check the following components and items carefully. If a problem continues, see your Authorized Toto Service Dealer.
Storage To prepare lawn mower for off-season storage base, such as ethanol, methanol or prophylaxis. Use fuel perform recommended maintenance procedures. See additive in recommended quantities as specified on MAINTENANCE chapter. container. Store mower in a cool, clean, dry place. Cover mower to keep it clean and protected. Eng ine 1. While engine is still warm, drain oil from Fuel crankcase. See Maintenance chapter, Change Engine Oil section. A WARNING 2. Remove spark plug.
Storage General 1. Check condition of blade. See Maintenance chapter, Blade section. 2, Tighten ail nuts, bolts, and screws. 3. Lubricate the wheels. See Maintenance chapter, Lubrication section. 4. Touch up all rusted or chipped paint surfaces. Toto Rewrote paint is available from an Authorized TOR Service Dealer. Folding Handle 1. Push in right bottom handle section until handle slides past stops of handle brackets (Fig. 30). 1199 Figure 30 2. Rotate handle toward front of mower (Fig. 32). 3.
Storage Removing From Storage §. Perform recommended maintenance procedures. See Maintenance section. handle. See Assembly chapter, Handle 6. Fill fuel tank (Fig. 34) with fresh, clean gasoline. section. Check and tighten all fasteners. T~ ’ Remove spark plug (Fig. 33) and spin engine rapidly using starter to blow excess oil from the cylinder. Clean spark plug or replace if cracked, broken or electrodes are worn. 1 : s628 Figure 34 1. Fuel tank cap oz 7. Check engine oil level. Figure 33 Spark plug wire 8.
THE CFC EFFECT APACE Walk Mowers AFFABILITY A Full Warranty (Limited Warranty for Commercial Use) V halts Covered Ev This Excess V arrant? The Toto Company promises to repair any TOR Product used for normal residential purposes* if defective in materials or workmanship or if it stops functioning due to the allure of a component. The following time periods apply from the date of purchase: » Super Recycler® Walk Mowers ., 5 year full warranty » VacuPower™ Walk Mowers 8 year full warranty A Abhors .