: 5 General 3 Maintenance and Upkeep Safety 5 A Spare Parts and Troubleshooting 20 Assembly and Start-up 7 \ Hints on Tending the Lawn M Operation 11 Q&L% © 1998 by TOR Company ¥
TOR 1 General 11 Introduction 12 Regulation on Time Limits for the Operation of Lawn Mowers, 1.3 Technical Data 1.1 Introduction The TOR lawn mower has been designed according to the latest technical and physiological aspects with dug regard 1o the safety requisitions in force. With its special equipment the Recycler® -Mower can out up grass and eaves several times. This superfine-cut material will be sprinkled into the lawn by the mower.
EC Declaration of Conformity to Directives 89/392, 91/368, 93/44, 93/68, BO/336, 73/23 (ENSNARE) /63‘\ Certificate of Conformity "2 contorts to the Specifications of Directive S4/53/EEC The Toto Company, 8111 Tyndale Ave.So., Blooming ton, MN 554201198, USA Product Name Toto Recycier® Serial Number 8900101 + Model Lumbar Noises information Signature, Title, Data VP Technical Manager 21020 21022 Lyra 96 db (A) Wilmington, MN, USA 01.11.
2 Safety 21 General Notes 22 Proper Usa 2.3 improper Use 24 Preparing the lawn mower for safe operation 2.5 Safe operation 26 Safe maintenance and storage 27 List of symbols 21 General notes 1. Read the instructions carefully, Familiarize yourself with the operating elements and the proper use of the unit. 2. Children as well as persons who are not familiar with the instructions for use must not aerate the lawn Observe the local age limits for the operation of the unit. 3.
A 2.6 Safe maintenance and storage 1 2 Ensure that all nuts, bolls and screws are lightened to guarantee a safe operating state. ¥ there is fuel in the tank, never place the mower ware there is danger that the gasoline vapors might catch fire from open flatness or sparks. Let the motor cool down before you put the mower into a closed room. In order to avoid fire risk, keep the area of motor, exhaust, battery case and fuel tank free from grass, leaves or excessive amounts of grease/oil.
TOR © 1998 by Tha Tore Company Assembly and start-up Become acquainted with your lawn mower Betting the wain mower up Mounting the wheels Mounting the handlebar Attracting the grass collecting device Adjusting the cutting height Proper cutting height Filling in the motor ail Filling up the tank Become acquainted with your lawn mower Safety lever for motor start/stop Function refer 1o chaplet star-up Height adjustment of handlebar Push button for adjustment of cutting height (6 steps) Cutting height scale Sc
LWy, TOR 3.2 Setting the lawn mower up 1. Open the tapes and lift the upper part of the carton (Fig. 2). 2. Take out the components and put them down (Fig. 2). 3. Check completeness of contents. Dispose packaging according lo the local regulations. 3.3 Mounting the wheels Note: First mount the whee bearing with the "Smartwatch” scale on the left in the back. 1. Push the wheel bearing the "Smart-Whee!” scale on the handled dice in the back onto the axle until engaged {Fig. 8). 2. Mount the other wheels.
TOR © 1998 by The Toto Company average height of lawn normal \ dense setting height-of-cut Attaching the grass-collecting device 1. Put the fabric of the scatting sack from behind onto the frame {Fig. 9) Slide the upper plastic profile underneath the handle to the tron and lip it there. 2. clip the either plastic profiles around the frame, 3. clip the plastic profile {Fig. 10) 3.8 Adjusting the cutting height Adjust cutting height only when the motor is tuned off.
TOR 3.8 Refilling the motor olt (Fig. 14} With outside temperatures above 4°C, use SAE W-40 HD. With temperatures below 4°C, use BAE § W-20 or § W-30 HD. Place mower on a horizontal surface. 2. Open cover and fill in approx. 0.6 liters of motor oil and insert o measuring stick up to its omit stop (do not screw in). 3. Take out oil measuring stick and check oil level Ot Revel ray not be above the "Full” mark and not below the "ADD" mark, If required, drain some of the. oft, 4.
© 1996 by The Toto Company 4 Operation 4.1 Starting and turning off the motor 42 Recycling 4.3 Mowing with grass-collecting device 44 Mowing without grass-collecting device 41 Starting and turning oft the motor Starting the motor 1. Plug spark plug connector on the spark plug {Fig. 16). 2 Place mower on a flat surface without high grass. 3 I the motor is cold, press the primer button three times {Fig.17}.
TOR 42 Recycling For recycling the Recycle plug must be inside the refection channel 1. Ensure that the motor and the cutter stand still 2. Open the section door. 3. Push the Recycle plug into the ejection channel. The Financier plug must lock (Fig. 19). 4. Close the refection door. To remove the Recycle plug, stop the motor and wait until the cutter stands st Open the ejection door and pull the Recycle plug out. Close the section door. Ensure that the cutter is always sharp.
Should the motor have stopped due 1o the conditions inside the mower housing and block when restarting, it is conclusively necessary to clear the awing tunnel from grass rests (Fig. 21) i} To clean the mower, remove the spark plug connector. Chang the mowing direction frequently (Fig. 22). in case of an unsatisfactory mowing result: 1, Resharpen the cutters (Ensure not to create an unbalance). 2. Mow at a slower pace. 3. Increase the cutting height by one or two steps. 4 5.
TOR 4.4 Mowing without the grass-collecting device Never remove the grass-collecting devices while the motor is running danger of injury! Mowing without the grass-consoling device is recommended for mowing high grass or i no grass collection is desired. Remove the grass-collecting device and e Recycle-plug (Fig. 25 + 26).
5 Maintenance and upkeep 8.1 Checking the cuter for damages 5.2 (Cleaning the mower 53 Servicing the air filter 54 Exchanging the motor oil 5.5 Exchanging the spark plug 56 Storing the mower 5.4 Checking the cutter for damages Stop the motor, wait until the cutters stand still and remove the spark plug connector, when working on the mower.
TOR 52 Gleaning the mower Before cleaning the mower, stop the motor, wait entail the cutters stand still and disconnect the spark plug connector. Danger of injury! (Fig. 28) Do not wash the mayor down with water, Danger of miter breakdown! Be fora tiling the mower, fully empty the fuel tank. Unity it mower far enough that the carburetor i on top. Wipe off dirt and grass rests with a rag, Lay mower on its side and clean the bottom side of the mower (Fig.
© 1998 by The Toto Company 54 Exchanging the motor oil Stop the motor, wait until the cutlers stand still and remove the spark fig connector, when working on the mower. Danger of injury! thirst oif exchange: after 5 operating hours. all other oil exchanges: after 50 operating bouts each, but at least one & year. Let motor run for & few minutes before exchanging the oil. Ol brands: with outside temperatures of above 4°C , use SAE OW HD or 10W40 HD. With temperatures of below 4°C . use SAE 5W20 HD or 5W30 HD.
TOR 55 Exchanging the spark plug Stop the motor, wait until the cutters stand steel and remove the spark plug connector, when working on the mower. Danger of injury! Persons with cardiac pacemakers may not work on the running motor and on five parts of the ignition system when the motor is started. It must be ensured that the motor is at standstill. Only then may the spark plug connector bie pulled off. 1. Pull spark plug connector off the spark plug (Fig. 35) 2. Clean area around the spark plug 3.
TOR © 1998 by The Toto Company 56 Storing the mower Remove the spark plug connector, Clean the mower. Check afl bolts, screws and nuts. Replace damaged parts, Use ably original TOR spare parts resp. go to a specialized TOR-gealer. Store longer storage, empty fuel kart and let the motor run to fully consume all the fuse. Store the mower in a clean, dry place. The handlebar may be faded down for this purpose (Fig. 37).
TOR Spare parts and troubleshooting Hints on spare parts ordering Customer service address Troubleshooting Spare Paris Motor & Blade Assembly Chassis Parts Bag & Recycling Parts Handle Parts 6.1 Hints on spare parts ordering Use only original TOR spare parts or parts released by the manufacturer. This is the only way to guarantees for your safety and the safety of others, The nameplate bears type and serial number of your TOR lawn mower (Fig.
TOR ) housing are blocked. TROUBLESHOOTING Problem Possible cause Remedial measures Motor does not start, Fuel tank is empty. 1. Refill fuel tank. Air fair element is dirty. 2. Clean air filter element Spark plug is loose, 3. Tighten spark plug. Torque: 20 Nm. High voltage cable is loose or has come off | 4. Attach high voltage cable ta spark plug. the spark plug. Electrode distance is not correct. 5. Stadium electrode distance to 0.75 mm. Spark plug is defective. #. Mount new spark plug.
TROUBLESHOOTING TOR Problem Possible cause Remedial measures Motor overheated. G Cooling air flow is obstructed. Electrode distance of spark plug incorrect. Wrong spark plug. Clean vent openings in the hood. in the fan housing and the cooling fins on the motor. Adjust electrode distance to 0.75 mm. W Mount correct spark plug with an electrode distance of 0.75 mm. Motor has irregular vibrations. Cutter screw is loose. Cutter has not been balanced.
© 1398 by The Toto Company 64 Spare Parts 6.4.1 Motor and Blade Assembly Model No. 21020, 21022 Ref-No. Part-No. | Description | No.Used 1 95.6581 | Engine-BIS Quatrain 40 1 2 |956600 | Mount Engineering 1 3 82-1648 | Screw 3 4 95-8632 | Screw 1 5 95-8689 | Screw 3 8 95-6705 | Distance 3 7 956583 | Blade 1 8 95.
6.4.2 Chassis Parts Model No. 21020, 21022 | Part -No. | Description No.Used 1 95-6749 | Housing {PA) 1 2 95-6737 | Axle-Rear 1 3 958738 | Ana-Front 1 4 |95-6665 | Wheel Says. {incl. Ref. #5 &87) 3 5 95-6543 | Cover-Wheel 3 8 #5-6716 | Cover-Wheel {Smart-Wheel) 1 7 |95-6544 | Spring Clamp Wheel 4 8 95-6563 | Cover Knob 1 g 95.
© 1998 by The Toto Company 6.4.3 Bay & Recycling Parts Model No. 21020, 21022 Ref-No.| Part -No. Description No.Used 1 95-8711 95-6739 2 3 956751 4 95-6608 5 85-8578 6 958576 7 95-6753 8 95-6560 9 95-6552 10 95-8550 " 858554 12 95-8573 13 95-677C * 95-8776 * 658775 Rear Door (inc.
6.44 Han die Parts Moet No. 21020, 21022 Ref-No, Part -No. Description No.Used W Bom 956514 95-6518 956718 95-6713 856567 95-6568 95-6694 95-6740 95-6777 85-8580 95-6588 95-6892 95-6729 956730 95-8731 95-6710 Handle Lower Handle Upper Bolt 8 Craw Thankless Adjusting Knob Handle (incl.
TOR 7 Hints on tending the lawn 71 Spring 7.2 Summer 7.3 Autumn 74 Winter 71 Spring Cleaning: The first cul and the cleaning should be done two of three weeks before the normal growth starts. To mow, the cutting height should be adjusted in such way that approx_ 1.5 cm of the resting grass will be out off. Thus an early greening of the law will be effected, In using the grass-collecting sack available as accessory, the winter litter can be removed, first, however, metal objects, stones, broken glass sic.