Use and Care Manual

ManualsBrandsToro ManualsLawn Mowers21 in. Super Recycler Personal Pace SmartStow 163cc Briggs Engine and FLEX Handle

FormNo.3418-692RevA

SuperRecycler

LawnMower

ModelNo.20383—SerialNo.402082000andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writetheproductmodelandserial

numbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation

g226624

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Important:Ifyouareusingthismachineabove

1500m(5,000ft)foracontinuousperiod,ensure

thattheHighAltitudeKithasbeeninstalled

sothattheenginemeetsCARB/EPAemission

regulations.TheHighAltitudeKitincreases

engineperformancewhilepreventingspark-plug

fouling,hardstarting,andincreasedemissions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3418-692*A

Summary of content (28 pages)

PAGE 1
Form No. 3418-692 Rev A Super Recycler® Lawn Mower Model No. 20383—Serial No. 402082000 and Up Operator's Manual Introduction g000502 This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses.
PAGE 2
Checking the Blade-Brake-Clutch Operation ...................................................... 16 Recycling the Clippings .................................... 17 Bagging the Clippings....................................... 18 Discharging the Clippings ................................. 19 Operating Tips ................................................. 20 After Operation .................................................... 21 After Operation Safety ......................................
PAGE 3
Safety This machine has been designed in accordance with ANSI B71.1-2012. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. • Read, understand, and follow the instructions and warnings in this Operator’s Manual and on the machine and attachments before starting the engine.
PAGE 4
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer. decal115-8411 115-8411 1. Unlocked 2. Locked decal117-2718 117-2718 decal94-8072 94-8072 decal125-5092 125-5092 1. Step on the mower housing to start the engine.
PAGE 5
decal131-4514b 131-4514 1. Warning—read the Operator's Manual. 2. Cutting/dismemberment hazard of hand, mower blade—stay away from moving parts; keep all guards and shields in place. 3. Cutting/dismemberment hazard of hand, mower blade—disconnect the spark-plug wire and read the instructions before servicing or performing maintenance. 4. Thrown object hazard—keep bystanders a safe distance away from the machine; shut off the engine before leaving the operating position; pick up any debris before mowing. 5.
PAGE 6
Setup Important: Remove and discard the protective plastic sheet that covers the engine and any other plastic or wrapping on the machine. 1 Assembling and Unfolding the Handle No Parts Required Procedure WARNING Assembling and unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cables when assembling and unfolding the handle. • Ensure that the cables are routed to the outside of the handle.
PAGE 7
g225815 Figure 4 7
PAGE 8
2 Installing the Blade-Control Bar No Parts Required Procedure g241429 Figure 5 3 Installing the Recoil-starter Rope in the Rope Guide No Parts Required Procedure g236533 Figure 6 8
PAGE 9
4 Filling the Engine with Oil No Parts Required Procedure Important: Your machine does not come with oil in the engine. Before starting the engine, fill the engine with oil.
PAGE 10
Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Before Operation Before Operation Safety General Safety • Become familiar with the safe operation of the equipment, operator controls, and safety signs. • Check that all guards and safety devices, such as deflectors and/or grass catcher, are in place and working properly. • Always inspect the machine to ensure that the blades, blade bolts, and cutting assembly are not worn or damaged.
PAGE 11
– Store fuel in an approved container and keep it out of the reach of children. • Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. – Avoid prolonged breathing of vapors. – Keep your hands and face away from the nozzle and the fuel-tank opening. – Keep fuel away from your eyes and skin. Filling the Fuel Tank • For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method).
PAGE 12
Checking the Engine-Oil Level Service Interval: Before each use or daily Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. g235721 Figure 12 Adjusting the Cutting Height WARNING Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury. • Stop the engine and wait for all moving parts to stop. • Do not put your fingers under the housing when adjusting the cutting height.
PAGE 13
g225876 Figure 13 During Operation Adjusting the Handle Height During Operation Safety You may raise or lower the handle to a position comfortable for you. General Safety Rotate the handle lock, move the handle to 1 of 3 positions, and lock the handle into position (Figure 14). • Wear appropriate clothing, including eye protection; long pants; slip-resistant, substantial footwear; and hearing protection. Tie back long hair, secure loose clothing, and do not wear loose jewelry.
PAGE 14
• Wet grass or leaves can cause serious injury if • If the engine has been running the muffler will be you slip and contact the blade. Avoid mowing in wet conditions. • • Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause the machine to overturn or cause you to lose your balance or footing.
PAGE 15
Shutting Off the Engine centimeters (inches) forward to disengage the wheel drive. You can also try reaching just under the upper handle to the metal handle and pushing the machine forward a couple of centimeters (inches). If the machine still does not roll backward easily, contact an Authorized Service Dealer. Service Interval: Before each use or daily To shut off the engine, press and hold the engine-shutoff button (Figure 17) until the engine shuts off. g017317 Figure 17 1.
PAGE 16
Using the Grass Bag Service Interval: Before each use or daily You can use the grass bag to perform an additional test to check the blade-brake clutch. g003124 Figure 19 3. 1. Install the empty grass bag on the machine. 2. Start the engine. 3. Engage the blade. Note: The bag should begin to inflate, indicating that the blade is engaged and rotating. Hold the blade-control bar against the handle (Figure 20). 4. Release the blade-control bar.
PAGE 17
Recycling the Clippings Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn. If the side-discharge chute is on the machine, remove it and lock the side-discharge deflector; refer to Removing the Side-Discharge Chute (page 20) before recycling the clippings. Important: Ensure that the rear plug is locked in place.
PAGE 18
Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. If the side-discharge chute is on the machine, remove it and lock the side-discharge deflector; refer to Removing the Side-Discharge Chute (page 20). Installing the Grass Bag 1. Route the starter rope around the lower-rope guide (A of Figure 23). Note: The lower-rope guide releases the starter rope when you pull the recoil-start handle. 2.
PAGE 19
g231916 Figure 24 Discharging the Clippings Side-discharge or rear-discharge the clippings when cutting very tall grass. WARNING The blade is sharp; contacting the blade can result in serious personal injury. Shut off the engine and wait for all moving parts to stop before leaving the operating position. Side-Discharging the Clippings If the bag is on the machine, remove it and insert the rear plug; refer to Removing the Grass Bag (page 18). Important: Ensure that the rear plug is locked in place.
PAGE 20
Installing the Side-Discharge Chute 1. Unlock the side-discharge deflector (A of Figure 26). 2. Lift open the side-discharge deflector (B of Figure 26). 3. Install the side-discharge chute and close the deflector onto the chute (B, C, and D of Figure 26). g231920 Figure 26 Removing the Side-Discharge Chute To remove the side-discharge chute, reverse the steps above. Important: Lock the side-discharge deflector after you close it (Figure 27).
PAGE 21
After Operation slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall. After Operation Safety • Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall. Avoid mowing in wet conditions.
PAGE 22
Cleaning under the Machine Service Interval: Before each use or daily WARNING The machine may dislodge material from under the machine. • Wear eye protection. • Stay in the operating position (behind the handle) when the engine is running. • Do not allow bystanders in the area. For best results, clean the machine soon after you have completed mowing. 1. Lower the machine to the lowest cutting-height setting. Refer to Adjusting the Cutting Height (page 12). 2. Move the machine onto a level surface. 3.
PAGE 23
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily Every 25 hours Yearly Yearly or before storage • Check the engine oil level. • Ensure that the engine shuts off within 3 seconds after releasing the blade-control bar. • Check the blade-brake-clutch operation. • Clean grass clippings and dirt from under the machine. • Lubricate the rear wheel gears.
PAGE 24
Preparing for Maintenance 1. Shut off the engine and wait for all moving parts to stop. 2. Disconnect the spark-plug wire from the spark plug (Figure 29). Servicing the Air Filter Service Interval: Yearly 1. Press down on the latch tabs on top of the air-filter cover (Figure 30). g195253 Figure 29 1. Spark-plug wire 3. g011722 Figure 30 1. Latch tabs After performing the maintenance procedure(s), connect the spark-plug wire to the spark plug. 3. Foam pre-filter 2.
PAGE 25
Changing the Engine Oil 5. After draining the used oil, return the machine to the operating position. Service Interval: After the first 5 hours 6. Carefully pour about 3/4 of the engine capacity of oil into the oil-fill tube. Note: Run the engine a few minutes before changing 7. Wait 3 minutes for the oil to settle in the engine. the oil to warm it. Warm oil flows better and carries more contaminants. 8. Wipe the dipstick clean with a clean cloth. 9.
PAGE 26
Replacing the Blade Cleaning the Blade-Brake-Clutch Shield Service Interval: Yearly—Replace the blade or have it sharpened (more frequently if the edge dulls quickly). Service Interval: Every 25 hours Clean the blade-brake-clutch shield yearly to prevent the blade from stalling while you mow. Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.
PAGE 27
Adjusting the Self-Propel Drive Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1. Turn the adjustment knob counterclockwise to loosen the cable adjustment (Figure 36). g027231 Figure 36 1. Handle (left side) 4. Turn the knob clockwise to tighten the adjustment. 2. Adjustment knob 5. Turn the knob counterclockwise to loosen the adjustment. 3. Self-propel-drive cable 2.
PAGE 28
Storage Store the machine in a cool, clean, dry place. Preparing the Machine for Storage 1. On the last refueling of the year, add fuel stabilizer (such as Toro Premium Fuel Treatment) to the fuel as directed on the label. 2. Dispose of any unused fuel properly. Recycle it according to local codes or use it in your automobile. Note: Old fuel in the fuel tank is the leading cause of hard starting.