Operator's Manual

ManualsBrandsToro ManualsWalk-Behind Mowers60V 21in Super Recycler Lawn Mower

FormNo.3448-963RevA

60V21inSuperRecycler

LawnMower

ModelNo.21566—SerialNo.400000000andUp

ModelNo.21566T—SerialNo.400000000andUp

ModelNo.21568—SerialNo.400000000andUp

ModelNo.21568T—SerialNo.400000000andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.Itisdesignedtouse

ToroFlex-Forcelithium-ionbatterypackModel88675

(providedwithModels21566and21568);itcan

alsousebatterypackModels88620,88625,88640,

88650,or88660.Thesebatterypacksaredesigned

tobechargedonlybybatterychargerModels88602

(providedwithModels21566and21568),88605,or

88610.Usingthisproductforpurposesotherthan

itsintendedusecouldprovedangeroustoyouand

bystanders.

Models21566Tand21568Tdonotincludea

batteryoracharger.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g275230

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3448-963*

Summary of content (36 pages)

PAGE 1
Form No. 3448-963 Rev A 60V 21in Super Recycler® Lawn Mower Model No. 21566—Serial No. 400000000 and Up Model No. 21566T—Serial No. 400000000 and Up Model No. 21568—Serial No. 400000000 and Up Model No. 21568T—Serial No. 400000000 and Up Operator's Manual Introduction This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties.
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Contents WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling. Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Introduction ............................................................... 1 Safety ............................................................
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Safety IMPORTANT SAFETY INSTRUCTIONS WARNING—When using an electric machine, always read and follow basic safety warnings and instructions to reduce the risk of fire, electric shock, or injury, including the following: 7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury. 8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it. 9.
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IV. Maintenance and Storage before adjusting, servicing, cleaning, or storing the machine. 9. Remove the battery pack and electric-start button from the machine whenever you leave it unattended or before changing accessories. 10. Do not force the machine—Allow the machine to do the job better and safer at the rate for which it was designed. 11. Stay alert—Watch what you are doing and use common sense when operating the machine.
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13. When you are not using the machine, store it indoors in a dry, secure place out of the reach of children. 14. Do not expose a battery pack or machine to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion. 15. CAUTION—A mistreated battery pack may present a risk of fire, explosion, or chemical burn. • Do not disassemble the battery pack.
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Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer. decal145-1454 145-1454 1. Warning—read the Operator’s Manual. 4.
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decal137-9461 137-9461 1. Battery charge status decal137-9462 137-9462 decal137-9463 137-9463 1. The battery pack is charging. 2. The battery pack is fully charged. 3. The battery pack is over or under the appropriate temperature range. 4.
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decal139-8986 139-8986 decal140-1324 140-1324 1. Read the Operator’s Manual. 2. To start the machine, squeeze the bar to the handle and press the button. 3. To shut off the machine, release the bar.
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Setup Important: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack (page 25). 1 Mounting the Battery Charger (Optional) Parts needed for this procedure: 2 Mounting hardware (not included) Procedure If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger.
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2 Unfolding the Handle No Parts Required Procedure WARNING Unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cable(s) when folding or unfolding the handle. • Ensure that the cable(s) are routed to the outside of the handle. • If a cable is damaged, contact an Authorized Service Dealer. Important: Hold the handle while engaging the handle locks to avoid pinching your hands.
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g378096 Figure 4 11
PAGE 12
g378097 Figure 5 12
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3 Installing the Blade-Control Bar No Parts Required Procedure g344378 Figure 6 4 Assembling the Grass Bag No Parts Required Procedure g241560 Figure 7 13
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Product Overview g370555 Figure 9 g378098 1. Grass bag 3. Rear plug (installed by default) 2. Economy blade (installed by default) 4. Curved performance blade (included) Figure 8 1. Self-propel handle 6. Battery compartment 2. Blade-control bar 7. Cutting-height lever (4) 3. Electric-start button 8. Handle-height adjustment knob 9. Handle lever (2) 4. Electric-start switch 5. Rear deflector 10. Grass bag g355813 Figure 10 1.
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Specifications Battery Pack Model 88675 Battery pack capacity 7.5 Ah 405 Wh Battery manufacturer rating = 60V maximum and 54V nominal. Actual voltage varies with load. Battery Charger Model 88602 Type 60V MAX Lithium-Ion Battery Charger Input 120V AC 50/60Hz Max 2.0A Output 60V MAX DC 2.
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Operation Note: Determine the left and right sides of the machine from the normal operating position. Before Operation Installing the Battery Pack Important: Use the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 15). Model 21566 and 21566T 1. Ensure that the vents on the battery are clear of any dust and debris. 2. Press down on the battery-compartment lid to open it (A of Figure 11). 3.
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Model 21568 and 21568T 1. Ensure that the vents on the battery are clear of any dust and debris. 2. Lift up the battery-compartment lid (A of Figure 12). 3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 12). 4. Close the battery-compartment lid (C of Figure 12). Note: If the battery-compartment lid does not close completely, the battery is not fully installed.
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Adjusting the Handle Height You may raise or lower the handle to a position comfortable for you. To adjust the handle height, do the following: 1. Lower the handle; refer to Folding the Handle (page 26). 2. On both sides of the machine, remove the handle bumper and adjust the position of the carriage bolt to the upper (high handle height) or lower (lower handle height) position (Figure 13). 3. Secure the handle bumpers and raise the handle. g378111 g370601 Figure 13 1.
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Adjusting the Cutting Height WARNING Adjusting the height-of-cut could bring your hands into contact with a moving blade and result in serious injury. • Shut off the motor, remove the battery, and wait for all moving parts to stop before adjusting the cutting height. • Do not put your fingers under the housing when adjusting the cutting height. Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 14).
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During Operation Starting the Machine 1. Ensure that the battery pack is installed in the machine; refer to Installing the Battery Pack (page 16). Note: If the battery-compartment lid does not close completely, the battery is not fully installed. 2. Insert the electric-start button into the electric-start switch (A of Figure 15). 3. Squeeze the blade-control bar and hold it to the handle (B of Figure 15). 4. Press the electric-start button and keep it pressed until the motor starts (C of Figure 15).
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Adjusting the Blade Speed This machine has 2 blade-speed settings: AUTO and MAX. • When set to the AUTO position, the blade speed is adjusted automatically for greater efficiency; changes in cutting conditions are detected and the blade speed increases when necessary to maintain quality of cut. • When set to the MAX position, the blade speed remains at the highest speed at all times.
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Shutting Off the Machine 1. Release the blade-control bar (A of Figure 18). 2. Remove the electric-start button from the electric-start switch (B of Figure 18). 3. Remove the battery pack; refer to Removing the Battery Pack from the Machine (page 24). Note: Whenever you are not using the machine, remove the battery pack. g370557 Figure 18 Recycling the Clippings Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn.
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Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. Note: By default this machine is equipped with an economy blade for improved runtime; it also includes an optional performance blade for improved bagging and performance. Before bagging, install the performance blade; refer to Replacing the Blade (page 28). Installing the Grass Bag 1. Shut off the machine and wait for all moving parts to stop; refer to Shutting Off the Machine (page 22). 2.
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Removing the Grass Bag DANGER The machine can throw grass clippings and other objects through an opening in the machine housing. Objects thrown with enough force could cause serious personal injury or death to you or to bystanders. • Never remove the grass bag and then start the machine without the discharge plug installed on the machine. • Never open the rear deflector on the machine when the machine is running. 1. Shut off the machine and wait for all moving parts to stop. 2. Raise the rear deflector.
PAGE 25
After Operation Charging the Battery Pack Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions. Important: Charge the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 15).
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Cleaning Under the Machine Folding the Handle Cleaning Under the Machine in the Operating Position Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. WARNING Service Interval: After each use • Do not damage the cables when folding or unfolding the handle. WARNING • If a cable is damaged, contact an Authorized Service Dealer. The machine may dislodge material from under the machine. • Wear eye protection.
PAGE 27
Storing the Machine in the Vertical-Stow Position During the mowing season or in the off-season, you can store your machine in the vertical position to minimize storage space. DANGER The vertical-stow position exposes the bottom of the machine. • Remove the battery pack and the electric-start button before moving the machine into the vertical-stow position. • Do not transport the machine in the vertical-stow position. • Do not attempt to start the machine in the vertical-stow position. 1.
PAGE 28
Maintenance Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine. Use only the manufacturer’s recommended replacement parts and accessories. Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer. Recommended Maintenance Schedule(s) Maintenance Service Interval After each use Yearly Maintenance Procedure • Clean grass clippings and dirt from under the machine.
PAGE 29
Adjusting the Self-Propel Drive For Self-Propel-Drive Models Only Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1. Turn the adjustment nut counterclockwise to loosen the cable adjustment (Figure 29). g231390 Figure 28 g269307 Figure 29 Important: Position the curved ends of the blade facing up toward the machine housing. 5. Use a torque wrench to tighten the blade bolt to 88 N∙m (65 ft-lb). 1. Handle (left side) 4.
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Preparing the Battery Pack for Recycling Storage Important: Upon removal, cover the terminals of charger only in temperatures that are within the appropriate range; refer to Specifications (page 15). Important: Store the machine, battery pack, and the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components.
PAGE 31
Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem The machine does not start. Possible Cause Corrective Action 1. The battery is not fully installed in the machine. 1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched. 2.
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Problem The machine is producing a beeping sound. Possible Cause Corrective Action 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for operation. 3. The machine is overloaded. 2. Ensure that the machine is not at an extreme angle while operating. 3. Cut the grass at a higher height of cut or walk at a slower pace while mowing. 4.
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Notes:
PAGE 34
Notes:
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
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