Form No. 3432-878 Rev A Flex-Force Power System™ 60V MAX 55cm Recycler® Lawn Mower Model No. 21863—Serial No. 400000000 and Up Model No. 21863T—Serial No. 400000000 and Up Register at www.Toro.com.
Contents For assistance, please see www.Toro.com/support for instructional videos or contact 1-888-384-9939 before returning this product. Safety ....................................................................... 3 Safety and Instructional Decals .......................... 5 Setup ........................................................................ 8 1 Mounting the Battery Charger (Optional) ........................................................ 8 2 Unfolding the Handle ........................
Safety outlet other than 100 to 240 V. For a different style of connection, use an attachment plug adapter of the proper configuration for the power outlet if needed. IMPORTANT SAFETY INSTRUCTIONS WARNING—When using an electric machine, always read and follow basic safety warnings and instructions to reduce the risk of fire, electric shock, or injury, including the following: 7.
7. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine. 1. Stop the machine, remove the electric-start button, remove the battery pack from the machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine. 8.
14. CAUTION—A mistreated battery pack may present a risk of fire or chemical burn. Do not disassemble the battery pack. Do not heat the battery pack above 68°C (154°F) or incinerate it. Replace the battery pack with a genuine Toro battery pack only; using another type of battery pack may cause a fire or explosion. Keep battery packs out of the reach of children and in the original packaging until you are ready to use them. 15. Do not dispose of the battery in a fire. The cell may explode.
decal140-1328 140-1328 1. Warning—read the Operator’s Manual. 4. Thrown object hazard—keep bystanders away; shut off the engine and wait for all moving parts to stop before leaving the machine; pick up debris before mowing. decal112-8760 112-8760 1. Thrown object hazard—keep bystanders away. 2. Cutting/dismemberment 5.
decal137-9196 137-9196 1. Lock 2. Unlock decal137-9461 137-9461 1.
Setup Note: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack (page 17). 1 Mounting the Battery Charger (Optional) Parts needed for this procedure: 2 Mounting hardware (not included) Procedure g247359 If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger.
2 Unfolding the Handle No Parts Required Procedure WARNING Unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cable(s) when folding or unfolding the handle. • Ensure that the cable(s) are routed to the outside of the handle. • If a cable is damaged, contact an Authorized Service Dealer. Important: Remove and discard the protective plastic sheet that covers the motor and any other plastic or wrapping on the machine. 1.
3 Assembling the Grass Bag No Parts Required Procedure g230447 Figure 4 10
Product Overview g292995 Figure 7 1. Battery charger (included with Model 21863) 2. Battery pack model 81860 (included with Model 21863) Specifications Appropriate Temperature Ranges Charge/store the battery pack at 5°C (41°F) to 40°C (104°F)* Use the battery pack at -30°C (-22°F) to 49°C (120°F)* Use the machine at 0°C (32°F) to 49°C (120°F)* *Charging time will increase if you do not charge the battery pack within this range.
Operation Before Operation Installing the Battery Pack Important: Operate the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 11). 1. Make sure that the vents on the battery are clear of any dust and debris. 2. Lift up the battery-compartment lid (A of Figure 8). 3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 8). 4.
Adjusting the Cutting Height Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 9). g254131 Figure 9 During Operation Starting the Machine 1. Ensure that the battery pack is installed in the machine; refer to Installing the Battery Pack (page 12). 2. Insert the electric-start button into the electric starter switch (A of Figure 10). 3. Squeeze the blade-control bar and hold it to the handle (B of Figure 10). 4.
Using the Self-Propel Drive Simply walk with your hands on the upper handle and your elbows at your sides, and the machine will automatically keep pace with you (Figure 11). g233423 Figure 11 Note: If the machine does not freely roll backward after self-propelling, stop walking, hold your hands in place, and allow the machine to roll a couple of centimeters (inches) forward to disengage the wheel drive.
Removing the Grass Bag To remove the bag, reverse the steps in Installing the Grass Bag (page 14). Operating the Bag-on-Demand Lever Side-Discharging the Clippings The bag-on-demand feature allows you to either collect or recycle grass and leaf clippings while the grass bag is attached to the machine. Use the side discharge for cutting very tall grass.
Operating Tips Shutting Off the Machine 1. Release the blade-control bar (A of Figure 16). 2. Remove the electric-start button from the electric starter (B of Figure 16). 3. General Mowing Tips • Avoid striking solid objects with the blade. Never deliberately mow over any object. Remove the battery pack; refer to Removing the Battery Pack from the Machine (page 16). • For best performance, install a new blade before the cutting season begins.
After Operation Charging the Battery Pack Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions. Important: Charge the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 11). button on the battery pack to display the current charge (LED indicators).
Cleaning under the Machine in the Vertical-Stow Position Cleaning under the Machine Service Interval: Before each use or daily Cleaning under the Machine Using the Washout Port For best results, clean the machine soon after you have completed mowing. 1. Move the machine onto a flat paved surface. 2. Shut off the motor and wait for all moving parts to stop before leaving the operating position. 3. Lower the machine to its lowest cutting-height setting. Refer to Adjusting the Cutting Height (page 13).
g251585 Figure 21 4. Fold the handle fully forward. Important: Route the cables to the outside of the handle knobs as you fold the handle. 5. Engage the handle locks. 6. Lift the front of the machine by the handle and move it into a storage space (Figure 22). g251299 Figure 20 5. To unfold the handle, refer to 2 Unfolding the Handle (page 9). g251586 Storing the Machine in the Vertical-Stow Position Figure 22 You can store your machine in the vertical position to minimize storage space.
Maintenance Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine. Use only the manufacturer’s recommended replacement parts and accessories. Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer. Lubricating the Machine g231389 You do not need to lubricate the machine; all the bearings have been lubricated at the factory for the life of the machine. Figure 23 4.
Adjusting the Self-Propel Drive Storage For Self-Propel-Drive Models Only charger only in temperatures that are within the appropriate range; refer to Specifications (page 11). Important: Store the machine, battery pack, and Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1.
Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem The machine does not start. Possible Cause Corrective Action 1. The battery is not fully installed in the machine. 1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched. 2.
Problem The machine is producing a beeping sound. Possible Cause Corrective Action 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for operation. 3. The machine is overloaded. 2. Ensure that the machine is not at an extreme angle while operating. 3. Cut the grass at a higher height of cut or walk at a slower pace while mowing. 4.
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