Form No. 3442-559 Rev A Flex-Force Power System™ 60V MAX 55cm Recycler® Lawn Mower Model No. 21864—Serial No. 400000000 and Up Model No. 21864T—Serial No. 400000000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. Safety Introduction WARNING—When using an electric machine, always read and follow basic safety warnings and instructions to reduce the risk of fire, electric shock, or injury, including the following: IMPORTANT SAFETY INSTRUCTIONS This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners.
machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine. style of connection, use an attachment plug adapter of the proper configuration for the power outlet if needed. 7. Do not use a damaged or modified battery pack or battery charger, which may exhibit unpredictable behavior that results in fire, explosion, or risk of injury. 8. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it. 9.
disassemble the battery pack. Do not heat the battery pack above 68°C (154°F) or incinerate it. Replace the battery pack with a genuine Toro battery pack only; using another type of battery pack may cause a fire or explosion. Keep battery packs out of the reach of children and in the original packaging until you are ready to use them. machine, and wait for all movement to stop before adjusting, servicing, cleaning, or storing the machine. 2.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. Model 81860 decal137-9489 137-9489 1. Read the Operator’s Manual. 2. Recycle 4. Keep away from open flames. 5. Do not expose to rain. 3. Contains lithium ions; do not discard. decal137-9495 137-9495 1. Read the Operator’s Manual. 3. For indoor use. 2. Do not discard. 4.
decal140-1324 140-1324 1. Read the Operator’s Manual. 2. To start the machine, squeeze the bar to the handle and press the button. 3. To shut off the machine, release the bar. decal139-6557 139-6557 1. Recycling mode 2. Bagging mode decal140-1328 140-1328 1. Warning—read the Operator’s Manual. 4. Thrown object hazard—keep bystanders away; shut off the engine and wait for all moving parts to stop before leaving the machine; pick up debris before mowing. decal137-9461 137-9461 5.
Setup Note: The battery pack is not fully charged when it is purchased. Before using the machine for the first time, refer to Charging the Battery Pack (page 17). 1 Mounting the Battery Charger (Optional) No Parts Required Procedure If desired, mount the battery charger securely on a wall using the wall-mount key holes on the back of the charger. Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.
2 Unfolding the Handle No Parts Required Procedure WARNING Unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cable(s) when folding or unfolding the handle. • Ensure that the cable(s) are routed to the outside of the handle. • If a cable is damaged, contact an Authorized Service Dealer. Note: Ensure that the cables are routed on the outside of the handle and are not pinched (D of Figure 3).
3 Assembling the Grass Bag No Parts Required Procedure g334351 Figure 4 9
Specifications Product Overview Battery Pack Model 81860 6.0 Ah Battery pack capacity 324 Wh Battery manufacturer rating = 60V maximum and 54V nominal. Actual voltage varies with load. Battery Charger Model 81802 Type 60V MAX Lithium-Ion Battery Charger Input 100 to 240V AC 50/60Hz Max 2.0A Output 60V MAX DC 2.
Operation Before Operation Installing the Battery Pack Important: Operate the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 10). 1. Make sure that the vents on the battery are clear of any dust and debris. 2. Lift up the battery-compartment lid (A of Figure 7). 3. Line up the cavity in the battery pack with the tongue on the machine and slide the battery pack into the compartment until it locks into place (B of Figure 7). 4.
Adjusting the Cutting Height DANGER Adjusting the cutting-height levers could bring your hands into contact with a moving blade and result in serious injury. • Shut off the motor, remove the electric-start button (if equipped), and wait for all moving parts to stop before adjusting the cutting height. • Do not put your fingers under the housing when adjusting the cutting height. Adjust the cutting height as desired. Set all wheels to the same cutting height (Figure 8).
During Operation Starting the Machine 1. Ensure that the battery pack is installed in the machine; refer to Installing the Battery Pack (page 11). 2. Insert the electric-start button into the electric-starter switch (A of Figure 9). 3. Squeeze the blade-control bar and hold it to the handle (B of Figure 9). 4. Press the electric-start button and keep it pressed until the motor starts (C of Figure 9).
Bagging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. If the bag-on-demand lever is in the recycling position, move it to the bagging position; refer to Operating the Bag-on-Demand Lever (page 15). Installing the Grass Bag 1. Raise and hold up the rear deflector (A of Figure 11). 2. Install the grass bag, ensuring that the pins on the bag rest in the notches on the handle (B of Figure 11). 3. Lower the rear deflector.
Operating the Bag-on-Demand Lever Adjusting the Blade Speed This machine has 2 blade-speed settings: AUTO and MAX. The bag-on-demand feature allows you to either collect or recycle grass and leaf clippings while the grass bag is attached to the machine. • When set to the AUTO position, the blade speed is adjusted automatically for greater efficiency; changes in cutting conditions are detected and the blade speed increases when necessary to maintain quality of cut.
Operating Tips Shutting Off the Machine 1. Release the blade-control bar (A of Figure 15). 2. Remove the electric-start button from the electric-starter switch (B of Figure 15). 3. General Mowing Tips • Avoid striking solid objects with the blade. Never deliberately mow over any object. Remove the battery pack; refer to Removing the Battery Pack from the Machine (page 16). • For best performance, install a new Toro blade before the cutting season begins or when necessary.
After Operation Charging the Battery Pack Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions. Note: At any time, press the battery-charge-indicator button on the battery pack to display the current charge (LED indicators).
Cleaning Under the Machine 4. Start the engine and run it for a few minutes to dry the underside of the machine to prevent it from rusting. Service Interval: After each use 5. Shut off the engine, remove the electric-start button (if equipped), and allow the machine to cool before storing it in an enclosed area. For best results, clean the machine soon after you have completed mowing. 1. Move the machine onto a flat paved surface. 2.
Storing the Machine in the Vertical-Stow Position You can store your machine in the vertical position to minimize storage space. WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition. • Do not damage the cables when folding or unfolding the handle. • If a cable is damaged, contact an Authorized Service Dealer. 1. Remove the electric-start button and battery from the machine. 2.
Maintenance Remove the electric-start button and battery pack from the machine before maintaining or cleaning the machine. Use only the manufacturer’s recommended replacement parts and accessories. Inspect and maintain the machine regularly. Have the machine repaired only by an Authorized Service Dealer. Lubricating the Machine g231389 You do not need to lubricate the machine; all the bearings have been lubricated at the factory for the life of the machine. Figure 20 4.
Adjusting the Self-Propel Drive Preparing the Battery Pack for Recycling For Self-Propel-Drive Models Only Important: Upon removal, cover the terminals of the battery pack with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components. Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive. 1.
Storage Important: Store the machine, battery pack, and charger only in temperatures that are within the appropriate range; refer to Specifications (page 10). Important: If you are storing the battery pack for the off-season, charge it until 2 or 3 LED indicators turn green on the battery. Do not store a fully charged or fully depleted battery.
Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem The machine does not start. Possible Cause Corrective Action 1. The battery is not fully installed in the machine. 1. Remove and then replace the battery into the machine, making sure that it is fully installed and latched. 2.
Problem The machine is producing a beeping sound. Possible Cause 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for operation. 3. The machine is overloaded. 2. Ensure that the machine is not at an extreme angle while operating. 3. Cut the grass at a higher height of cut or walk at a slower pace while mowing. 4. Attempt the other troubleshooting actions, if the alarm still sounds, contact an Authorized Service Dealer.
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