Form No. 3368-850 Rev B Commercial 53cm Lawn Mower Model No. 22186TE—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This product complies with all relevant European directives. For details, see the separate product specific Declaration of Conformity (DOC) sheet. Figure 2 1. Safety alert symbol Introduction This manual uses two words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners or professional, hired operators.
Safety Preparing the Fuel System................................... 23 Preparing the Engine.......................................... 23 General Information .......................................... 24 Removing the Machine from Storage .................. 24 Troubleshooting......................................................... 25 Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions.
• If gasoline is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until gasoline vapors have dissipated. • Replace all fuel tank and container caps securely. Preparation • • While mowing, always wear substantial footwear and long trousers. Do not operate the machine when barefoot or wearing open sandals.
• To reduce the fire hazard, keep the engine, silencer, battery compartment and gasoline storage free of grass, leaves, or excessive grease. • Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary. • Replace worn or damaged parts for safety. • Replace faulty silencers. • If the fuel tank has to be drained, do this outdoors. • Do not change the engine governor settings or overspeed the engine.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 110-4978 1. Warning—read the Operator's Manual. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3.
114-2820 1. Warning—read the Operator's Manual. 4. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 5. Cutting/dismemberment hazard of hand or foot, mower blade—remove the ignition key and read the instructions before servicing or performing maintenance. 6.
Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Oval-head bolt (5/16 x 1-1/2 inches) Bolt (5/16 x 1-1/2 inches) Spacer Locknut (5/16 inch) Cable tie 2 SAE 30W detergent oil with an API service classification of SH, SJ, SL, or higher (not supplied with the mower) 3 No parts required 2 2 2 4 1 20 oz. (0.55 l) – Install the handle. Fill the engine with oil. Install the recycle plug or grass bag.
Figure 5 1. Higher handle position Figure 7 2. Lower handle position 6. Install the back cover with the 2 screws you removed in step 1. Note: Torque all bolts to 120 in-lb (13.6 N-m). 3. Route the self-propel drive cable down the inside of the handle, thread the cable through the opening on the left hand side of the housing, and attach the cable end (Figure 6). 2 Filling the Engine with Oil Parts needed for this procedure: SAE 30W detergent oil with an API service 20 oz.
prevents the mower from operating without a recycle plug or grass bag. This prevents the machine from throwing debris at the operator through the rear chute. 3. Remove the dipstick and check the oil level. Figure 9 shows how to read the dipstick. For the switch to detect the presence of the recycle plug, the top of the recycle plug lever must lie fully in the bottom of the channel (Figure 10). Figure 9 1. Oil level is too low 3. Oil level is good 2.
Product Overview 2. Squeeze the button on the lever with your thumb and fully insert the recycle plug into the opening (Figure 11). 3. Release the button on the lever and ensure that the top of the lever is lies fully in the switch channel. If the top of the lever is not in the switch channel, your machine will not start! Note: If the lever does not latch properly, disconnect the wire from the spark plug and check for and remove any debris buildup in the tunnel. Figure 12 1. Blade control bar 2.
Controls Operation Note: Determine the left and right sides of the machine from the normal operating position. Checking the Engine Oil Level Service Interval: Before each use or daily Important: To read the dipstick in this machine correctly, do not screw it in to the oil fill tube. Insert the dipstick until the threads on the cap just touch the threads in the oil fill tube. 1. Move the machine to a level surface. Figure 14 1. Recoil start handle 2.
Filling the Fuel Tank with Gasoline DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others. • To prevent a static charge from igniting the gasoline, place the container and/or mower directly on the ground before filling, not in a vehicle or on an object. Figure 18 • Fill the tank outdoors when the engine is cold. Wipe up spills. 1. Top of recycle plug lever in switch channel • Do not handle gasoline when smoking or around an open flame or sparks.
Figure 22 1. Recoil start handle 5. If the machine does not start in 1 or 2 pulls, repeat steps 3 and 4. Note: If the machine still does not start, contact an Authorized Service Dealer. Stopping the Engine Service Interval: Before each use or daily To stop the engine, release the blade control bar (Figure 23). Figure 20 Important: When you release the blade control bar, both the engine and blade should stop within 3 seconds.
Figure 24 1. Self-propel drive bar Note: The maximum self-propel drive speed is fixed. To reduce the speed, increase the space between the self-propel drive bar and the handle. 2. To disengage the self-propel drive, release the self-propel drive bar. Note: The machine comes with freewheeling clutches which make it easier to pull the machine rearward. To disengage the clutches, you may need to push the machine forward 1 inch (2.5 cm) or more after you release the self-propel drive bar. Figure 25 1.
Figure 26 1. Top of recycle plug lever in switch channel Bagging the Clippings Figure 27 Use the grass bag when you want to collect grass and leaf clippings from the lawn. 2. Insert the grass bag handle into the grooves at the top of the machine. If the side discharge chute is on the machine, remove it and lock the side discharge door (refer to Removing the Side Discharge Chute (page 17)) before bagging the clippings.
2. Lift open the side discharge door (Figure 31). Figure 31 3. Install the side discharge chute and close the door onto the chute (Figure 32). Figure 29 Side-discharging the Clippings Use the side discharge for cutting very tall grass. If the bag is on the machine, remove it and insert the recycle plug before side-discharging the clippings; refer to Recycling the Clippings (page 15). Important: A safety switch prevents the machine from starting unless the recycle plug is securely installed.
at the 2- inch (51 mm), 2-1/2 inch (64 mm), or 3-inch (76 mm) cutting height settings. Cut only about a third of the grass blade at a time. Do not cut below the 2-1/2 inch (64 mm) setting unless the grass is sparse or it is late fall when grass growth begins to slow down. • When cutting grass over 6 inches (15 cm) tall, first mow at the highest cutting height setting and walk slower; then mow again at a lower setting for the best lawn appearance.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • • • • Check the engine oil level. Ensure that the engine stops within 3 seconds after releasing the blade control bar. Check the air cleaner for dirt and/or damage and clean or replace it if necessary. Clean grass clippings and dirt from under the machine. Every 100 hours • Check the spark plug.
Engine Maintenance Servicing the Air Cleaner Service Interval: Before each use or daily Yearly 1. Press down on the latch tabs on top of the air cleaner cover and remove the cover (Figure 35). Figure 36 3. Tip the machine onto its side, with oil fill tube down, to drain the used oil out through the oil fill tube into a pan (Figure 37). Figure 35 1. Air cleaner cover 2. Latch tab (2) 3. Air filter 2. Remove the air filter (Figure 35). 3.
Drive System Maintenance Adjusting the Self-propel Drive Cable Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive cable. Figure 38 1. Center electrode insulator 2. Side electrode 3. Air gap (not to scale) 1. Loosen the cable support nut (Figure 39). 6. Install the spark plug and the gasket seal by hand. 7. Tighten the plug 1/2 turn after the spark plug seats to compress the washer.
Blade Maintenance Maintaining the Cutting Blade Service Interval: Yearly Examine the blade whenever you run out of gasoline. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened or replace it. WARNING The blade is sharp; contacting the blade can result in serious personal injury. Wear gloves when servicing the blade. 1. Disconnect the spark plug wire from the spark plug; refer to Preparing for Maintenance. 2.
Cleaning Storage Cleaning under the Machine To prepare the machine for off-season storage, perform the recommended maintenance procedures; refer to Maintenance. Service Interval: Before each use or daily Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected. WARNING The mower may dislodge material from under the mower housing. Preparing the Fuel System • Wear eye protection. WARNING • Stay in the operating position (behind the handle).
General Information 1. Clean under the machine; refer to Cleaning under the Machine (page 23). 2. Clean any dirt and chaff from the cylinder, cylinder head fins, and blower housing. 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the machine. 4. Check the condition of the blade; refer to Maintaining the Cutting Blade (page 22). 5. Service the air filter; refer to Servicing the Air Cleaner (page 20). 6. Tighten all nuts, bolts, and screws. 7.
Troubleshooting Problem Engine does not start The engine starts hard or loses power Possible Cause 1. The fuel tank is empty or the fuel system contains stale fuel. 1. Drain and/or fill the fuel tank with fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2. The engine is cold and the choke was not used. 3. The wire is not connected to the spark plug. 4. The spark plug is pitted, fouled, or the gap is incorrect. 2. Move the choke lever to the Choke position. 3.
Problem Mower does not self-propel Possible Cause Corrective Action 1. The self-propel drive cable is out of adjustment or is damaged. 1. Adjust the self-propel drive cable. Replace the cable if necessary. 2. There is debris under the belt cover. 2. Clean the debris from under the belt cover.
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Ibea S.P.A. Irriamc Irrigation Products Int'l Pvt Ltd. Jean Heybroek b.v. Lely (U.K.
The Toro Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the Toro Product listed below if used for residential purposes* if defective in materials or workmanship. Instructions for Obtaining Warranty Service If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure: 1. Contact your seller to arrange service of the product.