Form No. 3364-357 Rev B 66cm Heavy-Duty Rear Bagger Lawn Mower Model No. 22203TE—Serial No. 312000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This product complies with all relevant European directives. For details, see the separate product specific Declaration of Conformity (DOC) sheet. Model No. Serial No. For models with stated engine horsepower, the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1940. As configured to meet safety, emission, and operating requirements, the actual engine horsepower on this class of lawn mower will be significantly lower.
Safety Lubrication............................................................. 17 Lubricating the Pivot Arms................................. 17 Lubricating the Gear Case................................... 17 Engine Maintenance............................................... 18 Servicing the Air Filter........................................ 18 Changing the Engine Oil .................................... 19 Servicing the Spark Plug ..................................... 20 Fuel System Maintenance ..........
• If gasoline is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until gasoline vapors have dissipated. • Replace all fuel tank and container caps securely. • Slopes: – Do not mow excessively steep slopes. – Exercise extreme caution when mowing on slopes. – Mow across the face of slopes, never up and down, and exercise extreme caution when changing direction on slopes. – Always be sure of your footing on slopes.
Sound Pressure • Allow the engine to cool before storing the machine in any enclosure. • To reduce a fire hazard, keep the engine, silencer, battery compartment, and gasoline storage free of grass, leaves, or excessive grease. • Check grass catcher components and the discharge guard frequently, and replace them with manufacturer's recommended parts, when necessary. • Replace worn or damaged parts for safety. • Replace faulty silencers. • If the fuel tank must be drained, do this outdoors.
110-4977 115-4207 1. Thrown object hazard—do not operate the machine without a bag in place. 3. Lubricate the transmission every 50 hours. 1. Read the Operators Manual. 2. Lubricate the drive wheel pivot arms every 50 hours. 110-4978 1. Warning—read the Operator's Manual. 121–1449 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3. Cutting, dismemberment hazard of hand or foot—stop the engine and remove the spark plug wire before performing any maintenance on the machine. 1.
Setup Use only high-quality SAE 30 or SAE 10W30 weight detergent oil that has the American Petroleum Institute (API) service classification SF, SG, SH, or SJ. Note: Determine the left and right sides of the machine from the normal operating position. Oil Capacity of the Engine 1 With oil filter 0.89 liters (30 ounces) Without oil filter 0.
Product Overview oil level on the dipstick reads Full; refer to Draining the Engine Oil (page 19). C. If the oil level reading is approximately at the Full mark, insert the dipstick into the filler neck and turn the cap clockwise by hand until it is tight. Figure 5 1. Spark plug 6. Recoil-starter handle 2. Oil fill/dipstick 7. Oil filter 3. Fuel-tank cap 8. Cutting-height lever (3) 4. Handle 5. Grass bag 9. Air filter Controls Figure 6 1. Ground-speed-control lever 2. Blade-control lever 3.
Operation Note: Determine the left and right sides of the machine from the normal operating position. 4 Each time before you mow, ensure that the self-propel drive, the blade-control bar, and blade-control lever operate properly. When you release the blade-control bar, the blade and self-propel drive should stop. If they do not, contact an Authorized Service Dealer.
Important: Do not add oil to the gasoline. DANGER Important: Do not use methanol, gasoline containing methanol, gasohol containing more than 10% ethanol, premium gasoline, or white gas. Using these fuels can damage the engine's fuel system. • Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 6 to 13 mm (1/4 to 1/2 inch) below the bottom of the filler neck. This empty space in the tank allows the gasoline to expand.
3. Fill the fuel tank with unleaded gasoline to within 6 to 13 mm (1/4 to 1/2 inch) from the top of the tank. Do not fill into the filler neck because the gasoline must have room to expand. 4. Move the ground-speed-control lever to the Neutral (N) position. 5. Pull the starter handle lightly until you feel resistance, then pull it sharply. 4. Install the fuel-tank cap and wipe up any spilled gasoline. 6. When the engine starts, move the throttle and set the ground-speed control as desired.
2. Move the ground-speed-control lever to the desired gear position. 3. Squeeze the traction-control bar against the handle (Figure 15). Figure 15 Figure 13 Disengaging the Traction Drive Disengaging the Blade Release the traction-control bar. Release the blade-control bar. Checking the Blade-Brake Clutch Important: When you release the blade-control bar, the blade should stop within 3 seconds. If it does not stop properly, stop using your machine immediately and contact an Authorized Service Dealer.
DANGER If the blade-brake clutch system is not working, the blade will continue to rotate when you release the blade-control bar. You could come into contact with blade, causing serious injury. • Ensure that the blade brake clutch works properly before each use. • Never use a machine equipped with a blade-brake clutch that has an inoperative safety system. • If the safety system on your machine does not operate properly, take it to an Authorized Service Dealer for repair. Figure 16 1.
Mowing with the Grass Bag Using the Grass Bag WARNING Installing the Grass Bag A worn grass bag could allow small stones and other similar debris to be thrown in the operator's or bystander's direction and result in serious personal injury or death to the operator or bystanders. 1. Release both the blade-control bar and the traction-control bar and wait for all moving parts to stop. 2. Raise and hold up the rear door (Figure 18). Check the grass bag frequently.
Cutting Grass • Cut only about a third of the grass blade at a time. • When cutting grass over 15 cm (6 inches) tall, mow at the highest cutting-height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall. • Grass grows at different rates at different times of the year.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. Before each use or daily Every 25 hours • • • • • • Check the engine oil level. Ensure that the blade stops within 3 seconds after releasing the blade-control bar. Check the air cleaner. Check the blade-brake cable adjustment and adjust the cable, if necessary.
Premaintenance Procedures Lubrication Preparing for Maintenance Service Interval: Every 50 hours Lubricating the Pivot Arms Yearly or before storage 1. Move the machine to a level surface. 2. Stop the engine and wait for all moving parts to stop. 1. Refer to Preparing for Maintenance (page 17). 3. Disconnect the wire from the spark plug, and secure the wire so it cannot come in contact with the spark plug (Figure 19). 2. Move the rear cutting-height levers to the center setting. 3.
Engine Maintenance 1 Servicing the Air Filter Service Interval: Before each use or daily Every 25 hours—Clean the foam pre-filter. Every 300 hours—Replace the paper filter (more frequently in dusty conditions). Important: Do not operate the engine without the air filter assembly; extreme engine damage will occur. 1. Wipe away all dirt and debris from around the air filter cover and base (Figure 22). g013799 Figure 21 1. Install a grease gun here. 2.
8. Wrap the foam pre-filter around a new paper filter; set them on the base. 7. If you are not changing the oil filter this time, connect the wire to the spark plug. 8. Recycle the used oil according to local codes. 9. Install the air filter cover and twist it clockwise until it locks in place. Changing the Oil Filter Changing the Engine Oil Service Interval: Every 100 hours Yearly Draining the Engine Oil Note: Replace the filter with every other oil change. 1.
Filling the Engine with Oil A. If the oil level reading is below the Add mark on the dipstick, slowly pour oil into the oil-fill hole to raise the oil level to the Full mark on the dipstick, then repeat steps 4 through 6. Important: This machine does not come with oil in the engine. You must fill the engine crankcase with oil before starting the engine. B.
Fuel System Maintenance Drive System Maintenance Emptying the Fuel Tank Adjusting the Self-propel Drive Service Interval: Every 50 hours Service Interval: Every 75 hours Every 300 hours If the machine does not self-propel or has a tendency to creep forward when the traction-control bar is more than 38 mm (1-1/2 inches) from the handle, adjust the self-propel drive. 1. Refer to Preparing for Maintenance (page 17). 2. Wait for the engine to cool down. Note: Drain gasoline from a cold engine only. 1.
Controls System Maintenance Blade Maintenance Adjusting the Blade-Brake Cable Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blades. Maintaining the Cutting Blade 1. Stop the engine and wait for all moving parts to stop. Service Interval: Before each use or daily 2. Disconnect the wire from the spark plug (Figure 10). Every 100 hours 3. Drain the gasoline from the fuel tank; refer to Emptying the Fuel Tank and Cleaning the Fuel Filter.
Balancing the Blade 1. Check the balance of the blade by placing the center hole of the blade over a nail or screwdriver shank clamped horizontally in a vise (Figure 32). Figure 30 Figure 32 3. Wear 4. Slot formed 1. Sail 2. Flat part of the blade Note: You can also check the balance using a commercially manufactured blade balancer. Note: For the best performance, install a new blade before the cutting season begins. During the year, file down any small nicks to maintain the cutting edge. 2.
Cleaning Note: The blade will draw in water and wash out clippings. Let the water run until you no longer see clippings being washed out from under the housing. Cleaning under the Belt Cover Service Interval: Every 50 hours 4. Disengage the blade, stop the engine and wait for all moving parts to stop. 1. Refer to Preparing for Maintenance (page 17). 5. Turn off the water. 2. Push down and forward on the front of the belt cover to unlatch it from the front mounting screw (Figure 33). 6.
Storage 2. Clean any dirt and chaff from the engine, cooling fins, and recoil-starter vents. To prepare the machine for off-season storage, perform the recommended maintenance procedures. Refer to Maintenance. 3. Remove grass clippings, dirt, and grime from the external parts of the engine, the shrouding, and the top of the machine housing. Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected. 4.
Troubleshooting Problem The engine does not start Possible Cause 1. The wire is not connected to the spark plug. 1. Connect the wire to the spark plug. 2. The throttle lever is not in the Choke position. 3. The fuel cap vent hole is plugged. 2. Move the throttle lever to the Choke position. 3. Clean the fuel cap vent hole or replace the fuel cap. 4. Check the spark plug and adjust the gap if necessary. Replace the spark plug if it is pitted, fouled, or cracked. 5.
Intl Dist List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.
The Toro Warranty Conditions and Products Covered Owner Responsibilities The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser* to repair the Toro Products listed below if defective in materials or workmanship. You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
