Form No. 3448-928 Rev A TX 1000 Compact Tool Carrier Model No. Model No. Model No. Model No. Model No. Register at www.Toro.com. Original Instructions (EN) 22327—Serial No. 409940000 and Up 22327G—Serial No. 409990000 and Up 22327HD—Serial No. 405800000 and Up 22328—Serial No. 409985647 and Up 22328HD—Serial No.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. Visit www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
Cooling System Maintenance .............................. 44 Cooling System Safety ..................................... 44 Servicing the Cooling System ........................... 44 Brake Maintenance ............................................. 45 Testing the Parking Brake ................................. 45 Controls System Maintenance ............................. 45 Adjusting the Controls....................................... 45 Hydraulic System Maintenance ...........................
Safety Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol , which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death. General Safety DANGER There may be buried utility lines in the work area. Digging into them may cause a shock or an explosion.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4.
decal117-3276 117-3276 1. Engine coolant under pressure 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. decal130-7637 130-7637 decal120-0625 120-0625 1. Pinch point, hand—keep hands away. 1. Blinking light—engine-coolant temperature 6. Engine start 2. Steady light—engine-oil pressure 7. Parking brake disengaged 3. Blinking light—glow plug 8. Traction neutral 4. Steady light—battery warning 9.
Decal 136-5750 is for wide-track machines only. decal136-5750 136-5750 1. Read the Operator's Manual. 2. Tension block guide decal131-8026 131-8026 1. Battery power—disconnect 3. On 2. Off 4. Read the Operator's Manual. decal133-8062 133-8062 decal137-9030 137-9030 1. Engine—stop 2. Engine—run 7 3.
decal138-0829 138-0829 1. Traction controls 2. Toggle traction enable switch. 5. Move forward 6. Turn right 3. Move forward 4. Toggle traction enable switch. 7. Move rearward 8. Turn left decal140-3619 140-3619 1. Read the Operator’s Manual. 2.
decal145-0637 145-0637 1. Warning—read the Operator's Manual. 7. Cutting/severing hazard of hand or foot—wait for all moving parts to stop before servicing; keep away from moving parts; keep all guards and shields in place. 2. Warning—receive training before operating the machine. 8. Explosion hazard; electrocution hazard—call the local utilities hotline before beginning work in an area. 3. Warning—wear hearing protection. 9.
Controls Product Overview Become familiar with all the controls (Figure 4) before you start the engine and operate the traction unit. Control Panel g314194 g337136 Figure 4 1. Reference bar 2. Message display 3. Power socket 4. Plug 5. Traction-enable switch 6. Auxiliary hydraulics lever 7. Throttle lever 8. Key switch 9. Loader lock 10. Loader-arm/attachment-tilt lever 11. Traction control Key Switch The key switch, used to start and shut off the engine, has 3 positions: OFF, RUN, and START .
Traction-Enable Switch • To turn right, rotate the traction control clockwise (Figure 8). The traction control is automatically disabled when starting the machine. Toggle the traction-enable switch after starting the machine to use the traction control. Traction Control g259649 Figure 8 • To turn left, rotate the traction control counterclockwise (Figure 9). g259646 Figure 5 1. Reference bar 2. Traction control • To move forward, move the traction control forward (Figure 6).
Loader Arm/Attachment-Tilt Lever Loader-Valve Lock • To tilt the attachment forward, slowly move the The loader-valve lock secures the loader arm/attachment-tilt lever so that you cannot push it forward. This helps to ensure that no one accidentally lowers the loader arms during maintenance. Secure the loader valve with the lock, in addition to the cylinder locks, any time you need to shut off the machine with the loader arms raised. Refer to Using the Cylinder Locks (page 25).
Auxiliary-Hydraulics Lever Parking-Brake Lever • To operate a hydraulic attachment in the forward • To engage the parking brake, rotate the lever to direction, move the auxiliary-hydraulics lever forward (Figure 12). left (Figure 14). Note: The traction unit may roll slightly before the • To operate a hydraulic attachment in the reverse brakes engage in the drive sprocket. direction, move the auxiliary-hydraulics lever rearward (Figure 12).
Message Display Battery-Charge Light If the battery charge becomes too low, the light on the right illuminates steadily (Figure 18). If this happens, shut off the engine and charge or replace the battery. Refer to Servicing the Battery (page 34). Engine-Coolant-Temperature Light If the engine coolant becomes too hot, the light on the left flashes and the horn sounds (Figure 15).
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice.
Fuel Safety Biodiesel Ready • Use extreme care when handling fuel. It is This machine can also use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: flammable and its vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • The biodiesel portion of the fuel must meet • Use only an approved fuel container. specification ASTM D6751 or EN14214.
Filling the Fuel Tanks During Operation Fuel tank capacity: 41 L (11 US gallons) During Operation Safety Fill the fuel tanks as shown in Figure 23. Note: The fuel-tank caps click when you close them General Safety securely. Use the brackets to lock the fuel tanks. • Do not carry a load with the arms raised. Always • • • • • • • g029669 Figure 23 • Performing Daily Maintenance • Before starting the machine each day, perform the Each Use/Daily procedures listed in Maintenance (page 24).
• Slow down and use caution when making turns include surveying the site to determine which slopes are safe for machine operation. Always use common sense and good judgment when performing this survey. and crossing roads and sidewalks. Watch for traffic. • Stop the attachment when you are not working. • Stop the machine, shut off the engine, remove • Slow down and use extra care on hillsides. Ground conditions can affect the stability of the machine.
Starting the Engine 1. Ensure that the battery-disconnect switch is in the ON position. 2. 3. Shutting Off the Engine 1. Ensure that the auxiliary-hydraulics lever and traction-control are in the NEUTRAL position. Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms. 2. Move the throttle lever midway between the SLOW and FAST positions. Ensure that the auxiliary hydraulics lever is in the NEUTRAL position. 3.
g003710 Figure 24 1. Mount plate 5. 2. Receiver plate Raise the loader arms while tilting back the mount plate at the same time. Important: Raise the attachment enough to clear the ground and tilt the mount plate all the way back. 6. Shut off the engine and remove the key. 7. Engage the quick-attach pins, ensuring that they are fully seated in the mount plate (Figure 25). g003711 Figure 25 1. Quick-attach pins (engaged position) Important: If the pins do not rotate to the 3. Engaged position 2.
Removing an Attachment Connecting the Hydraulic Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury; otherwise, gangrene may result. • Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system.
3. Remove the side screens; refer to Removing the Side Screens (page 27). 4. Using a wrench, turn the tow valves on the hydraulic pumps twice counterclockwise (Figure 26). Selecting a Trailer WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death (Figure 27). • Use only full-width ramps. • Ensure that the length of ramp is at least 4 times as long as the height of the trailer or truck bed to the ground.
Loading the Machine WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Load and unload the machine with the heavy end up the ramp. • Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip-over situation. g031331 Figure 29 1. Tie-down loops 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Maintenance Safety CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you perform any maintenance.
Maintenance Service Interval Maintenance Procedure Every 50 hours • Check the battery condition. • Check and adjust the track tension. Every 100 hours • Change the engine oil. (Service more frequently if conditions are extremely dusty or sandy.) • Check the cooling system hoses. • Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather, and chemical deterioration. • Check for dirt buildup in the chassis.
Removing and Storing the Cylinder Locks Important: Remove the cylinder locks from the rods and fully secure them in the storage position before operating the machine. 2. Turn the hood latch clockwise (Figure 32). 3. Lift up on the handles and swing the hood up (Figure 32). 4. Secure the prop rod. Closing the Hood 1. Start the engine. 2. Raise the loader arms to the fully raised position. 3. Shut off the engine and remove the key. 4. Remove the pins securing the cylinder locks. 5.
Removing the Front Cover Removing the Side Screens 1. Open the hood and secure the hood prop. 2. Slide the side screens (Figure 35) up and out of the slots in the front screen and frame. 1. Remove the 2 upper bolts (3/8 x 1 inch), 2 washers, and 2 lower bolts (5/16 x 5/8 inch) from the front cover. 2. Remove the front cover. g030720 Figure 35 Loader arms not shown for clarity g256988 Figure 37 1. Side screen Removing the Front Screen 1. Open the hood and secure the hood prop. 2.
Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Clean the grease fittings with a rag. 4. g004209 Figure 39 Connect a grease gun to each fitting (Figure 38, Figure 39, and Figure 40). Note: Raise the loader arms before greasing the fittings in Figure 40.
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the engine governor setting or overspeed the engine. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. g031236 Figure 41 Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air-filter-service indicator.
Important: Do not press on the soft inside area of the filter. 4. Install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 41). 5. Close the hood. Servicing the Engine Oil Service Interval: Before each use or daily—Check the engine-oil level. g029940 Figure 43 After the first 50 hours—Change the engine oil and filter. 1. Oil-fill cap Every 100 hours—Change the engine oil. (Service more frequently if conditions are extremely dusty or sandy.) 5. 2.
4. Engage the parking brake, shut off the engine, and remove the key. 5. Drain the oil beneath the platform (Figure 45). Changing the Oil Filter CAUTION Components will be hot if the machine has been running. If you touch hot components, you may be burned. Use care to avoid touching hot components while changing the oil and/or filter. 1. Raise the loader arms and secure with the cylinder locks; refer to Using the Cylinder Locks (page 25). 2.
Replacing the Fuel Filter Canister and In-Line Filter Fuel System Maintenance Service Interval: Every 400 hours DANGER 1. In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Open the rear-access cover; refer to Opening the Rear-Access Cover (page 26).
Checking the Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes first) Inspect the fuel lines and connections for deterioration, damage, or loose connections. Tighten any loose connections and contact your Authorized Service Dealer for assistance in fixing damaged fuel lines.
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools. • Battery acid is poisonous and can cause burns.
Removing the Battery WARNING Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine. • Do not allow metal tools to short between the battery terminals and metal parts of the machine. 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms.
Cleaning the Battery Charging the Battery Note: Keep the terminals and the entire battery case clean, to help extend battery life. WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. Important: Always keep the battery fully charged (1.265 specific gravity). This is especially important to prevent battery damage when the temperature is below 0°C (32°F). 1.
Installing the Battery Install the battery as shown in Figure 51. g204572 Figure 51 Servicing a Replacement Battery 1. The original battery is maintenance-free and does not require service. For servicing a replacement battery, refer to the battery manufacturer’s instructions. Open the hood, secure the prop rod, and remove the left side screen. 2. Remove the cover from the jump post (Figure 52). Jump-Starting the Machine WARNING Contact with hot surfaces may cause personal injury.
3. Connect an end of the positive (+) jumper cable to the jump post (Figure 52). Servicing the Fuses 4. Connect the other end of the positive (+) jumper cable to the positive terminal of the battery in the other machine. 5. Connect an end of the negative (-) jumper cable to the negative post of the battery in the other machine. The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or a short.
Adjusting the Track Tension Drive System Maintenance Machines with Narrow Tracks Lift/support 1 side of the machine and using the weight of the track, verify that the gap between the bottom of the lip of the road wheel and the track is 13 mm (1/2 inch) as shown in Figure 56. If it is not, adjust the track tension using the following procedure. Servicing the Tracks Service Interval: After the first 8 hours—Check and adjust the track tension. Every 50 hours—Check and adjust the track tension.
5. Using a 1/2 inch drive ratchet, turn the tensioning screw until the track deflection is 13 mm (1/2 inch) as shown in Figure 56. Note: Turning the screw counter-clockwise tightens the track; turning the screw clockwise loosens the track. 6. Align the closest notch in the tension screw to the locking-bolt hole and secure the screw with the locking bolt and nut (Figure 57). 7. Repeat the procedure for the other track. 8.
Replacing the Tracks Machines with Narrow-Width Tracks Replace the tracks when they are badly worn. 1. Remove any attachments. 2. Park the machine on a level surface, ensuring that only 1 sprocket half is engaged with the track (Figure 60). g258146 Figure 61 1. Sprocket 4. Ratchet (1/2 inch) 2. Track 5. Road wheel (5) 3. Front wheel 9. Remove the 3 bolts securing the sprocket half that is not engaged with the track (Figure 61). g259714 Figure 60 1. Sprocket half 3. Engage the parking brake.
22. Lower the machine to the ground. 23. Repeat the procedure to replace the other track. 24. Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. 25. Verify that the track deflection is 12.7 mm (1/2 inch) as shown in Figure 56. Machines with Wide-Width Tracks g259736 Replace the tracks when they are badly worn. Figure 63 12. Engage the parking brake, shut off the engine, and remove the key. 13.
g203963 Figure 67 1. Tension nut g217640 2. Tension screw Figure 66 1. Nut 2. Washer 3. Outer front wheel 4. Track 16. Align the closest notch in the tension screw to the locking bolt hole and secure the screw with the locking bolt and nut. 8. Remove the track (Figure 66). 17. 9. Pull the 2 large washers out of the outer wheels, 1 on each side of each wheel (Figure 66). Torque the rear bolt to 108 to 122 N∙m (80 to 90 ft-lb). 18. Lower the machine to the ground. 10.
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. g029314 Figure 68 – Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. 1. Expansion tank 2.
Brake Maintenance Controls System Maintenance Testing the Parking Brake Adjusting the Controls Service Interval: Before each use or daily 1. Engage the parking-brake; refer to Parking-Brake Lever (page 13). 2. Start the engine. 3. Slowly attempt to drive the machine forward or rearward. 4. If the machine moves, contact your Authorized Service Dealer for service. The factory adjusts the controls before shipping the machine.
Hydraulic Fluid Specifications Hydraulic System Maintenance Hydraulic-Tank Capacity: 37.9 L (10 US gallons) Hydraulic System Safety Use only 1 of the following fluids in the hydraulic system: • Seek immediate medical attention if fluid is injected • Toro Premium Transmission/Hydraulic Tractor into skin. Injected fluid must be surgically removed within a few hours by a doctor.
Checking the Hydraulic-Fluid Level Service Interval: Every 25 hours Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system. Refer to Hydraulic Fluid Specifications (page 46). 1. Remove any attachments. 2. Park the machine on a level surface. 3. Raise the loader arms and install the cylinder locks. 4. Shut off the engine and remove the key. 5. Open the hood and secure the prop rod. 6. Remove the right side screen. 7.
6. Remove the hydraulic-tank cap and dipstick (Figure 73). g029729 Figure 73 1. Filler neck 7. 2. Dipstick Place a large drain pain capable of holding 57 L (15 US gallons) under the drain plug on the front of the machine (Figure 74). g205342 Figure 72 5. Clean up any spilled fluid. 6. Start the engine and let it run for about 2 minutes to purge air from the system. 7. Shut off the engine and check for leaks. 8.
Cleaning the Chassis Cleaning Service Interval: Every 100 hours—Check for dirt buildup in the chassis. Removing Debris Over time, the chassis under the engine collects dirt and debris that must be removed. Using a flashlight, open the hood and inspect the area under the engine regularly. When the debris is 2.5 to 5 cm (1 to 2 inches) deep, clean the chassis.
Storage Storage Safety • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it. • Do not store the machine or fuel near flames. Storage 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Remove dirt and grime from the entire machine. Important: You can wash the machine with mild detergent and water. Do not pressure-wash the machine.
Troubleshooting Problem The starter does not crank. Possible Cause 1. The electrical connections are corroded or loose. 1. Check the electrical connections for good contact. 2. A fuse is blown or loose. 3. The battery is discharged. 4. The relay or switch is damaged. 2. Correct or replace the fuse. 3. Charge the battery or replace it. 4. Contact your Authorized Service Dealer. 5. Contact your Authorized Service Dealer. 6. Contact your Authorized Service Dealer. 7.
Problem The engine starts but does not keep running. Possible Cause 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2. Drain and flush the fuel system; add fresh fuel. 3. Replace the fuel filter. 4. Bleed the nozzles and check for air leaks at fuel hose connections and fittings between the fuel tank and engine. 5. Drain the fuel system and replace the fuel filter.
Problem The engine overheats. Possible Cause 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the radiator. 3. The crankcase-oil level is incorrect. 4. The engine load is excessive. 2. Inspect and clean the radiator screen with every use. 3. Fill or drain to the Full mark. 4. Reduce the load; use a lower ground speed. 5. Drain and flush the fuel system; add fresh fuel. 6. Contact your Authorized Service Dealer. 7. Contact your Authorized Service Dealer. 8.
Problem Exhaust produces excessive white smoke. Possible Cause 1. The key was turned to the START position before the glow-plug light turned off. 1. Turn the key to the RUN position and allow the glow-plug light to turn off before starting the engine. 2. The engine temperature is low. 3. The glow plugs are inoperative. 4. The injection-pump timing is incorrect. 2. Check the thermostat. 3. Check the fuse, glow plugs, and wiring. 4. Contact your Authorized Service Dealer. 5.
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