Form No. 3402-775 Rev C 320-D Tool Carrier Model No. 22337CP—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet. DANGER There may be buried utility lines in the work area. Digging into them may cause a shock or an explosion. Have the property or work area marked for buried lines and do not dig in marked areas.
Safety Think Safety First.............................................. 19 Adding Fuel ...................................................... 19 Performing Daily Maintenance.......................... 21 Starting the Engine ........................................... 21 Driving the Machine .......................................... 22 Shutting Off the Engine..................................... 22 Moving a Non-Functioning Machine.................. 22 Using Attachments .......................................
• Never carry passengers and keep pets and • Evaluate the terrain to determine what accessories • • • • and attachments you need to properly and safely perform the job. Use only the accessories and attachments that are approved by the manufacturer. Wear appropriate clothing including gloves, eye protection, long pants, substantial slip-resistant footwear, and hearing protection. Tie back long hair and do not wear jewelry.
Maintenance and Storage • Do not place your feet under the platform, if equipped on your machine. • Park the machine on a level surface, disengage • Lightning can cause severe injury or death. If the auxiliary hydraulics, lower the attachment, engage the parking brake (if equipped on your machine), shut off the engine, and remove the key. Wait for all movement to stop and allow the machine to cool before adjusting, cleaning, storing, or repairing it.
• Never tamper with the safety devices. • Keep the machine free of grass, leaves, or other debris buildup. Wipe up any spilled oil or fuel. Allow the machine to cool before storing. • Use extra care when handling fuel; it is flammable and its vapors are explosive. – Use only an approved container. – Never remove the fuel cap(s) or add fuel when the engine is running. Allow the engine to cool before refueling. Do not smoke. – Never refuel the machine indoors.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal120-0627 120-0627 1. Cutting/dismemberment hazard, fan—stay away from moving parts; keep all guards and shields in place. decal136-5785 136-5785 decal100-1701 100-1701 1. Crushing hazard—install the cylinder lock and read the instructions before servicing or performing maintenance. 2.
decal108-9733 108-9733 1. Warning—read the Operator's Manual. 4. Arm lift—up 7. Bucket tilt— down 10. Engine—run 2. Tipping hazard—do not step off operator platform with load raised; always operate with the heavy end of the machine pointed uphill; carry loads low; never jerk the controls; use a steady, even motion; maximum load is 234 kg (515 lb). 5. Wheel drive—forward 8. Bucket tilt—up 11. Engine—stop 3. Arm lift—down 6. Wheel drive—reverse 9.
decal98-8219 98-8219 1. Fast 2. Throttle 3. Slow decal108-4723 108-4723 1. Auxiliary hydraulics 3. Neutral (off) 2. Locked reverse (detent) 4. Forward decal100-1692 100-1692 1. Brake engaged 3. Brake disengaged 2. Parking brake decal98-4387 98-4387 1. Warning—wear hearing protection. decal130-2836 130-2836 decal93-9084 93-9084 1. Crushing hazard; cutting hazard—keep away from the bucket and the lift arm. 1. Lift point/Tie-down point decal130-2837 130-2837 1.
decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection. 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 10.
Setup 2 1 Checking the Fluid Levels and Tire Pressure Installing the Valve Lever No Parts Required Parts needed for this procedure: 1 Procedure Speed-selector valve lever Before starting the engine for the first time, check the engine-oil level, hydraulic-fluid level, engine-coolant level, and the tire pressure. Refer to the following sections for more information: Procedure 1. Remove and discard the nut securing the bolt and lock washer to the speed-selector lever. 2.
3. 3 WARNING Installing the Battery Charging the battery produces gasses that can explode. Parts needed for this procedure: 1 Never smoke near the battery and keep sparks and flames away from it. Maintenance-free battery Procedure The traction unit comes without a battery. Your dealer will provide a maintenance-free battery with the product. WARNING Battery terminals or metal tools could short against metal components, causing sparks.
Important: The tube must be fully over the 4 jam nut to prevent access to it. 6. Setting the Engine Speed CE Machines Only Parts needed for this procedure: 1 Aluminum tube Procedure If you are setting up this machine for use in the European Community (CE), you must permanently adjust the engine speed so that it is no more than 3,200 rpm, as follows: 1. Start the engine and run it at half throttle for 5 to 10 minutes to warm it up. Important: The engine must be warm before making this adjustment. 2.
Product Overview g005939 Figure 6 1. Mount plate 7. Wheel 13. Control panel 2. Tilt cylinder 8. Lift cylinder 14. Lift points 20. Radiator-fill cap 3. Auxiliary-hydraulic couplers 9. Operator platform (removable counterweight not shown) 15. Handle 21. Thigh support 10. Rear-access cover (open) 16. Battery 22. Flow-divider control 4. Loader arms 19. Parking-brake lever 5. Front-access cover 11. Engine 17. Indicator lights 6. Fuel tank 12. Air filter 18.
Key Switch The key switch, used to start and shut off the engine, has 3 positions: OFF, RUN, and START . Refer to Starting the Engine (page 21). Throttle Lever Move the control forward to increase the engine speed and rearward to decrease speed. Traction-Control Levers g005955 Figure 8 • To move forward, move the traction-control levers forward. 1. Loader-valve lock (engaged) • To move rearward, move the traction-control levers 2. Loader-valve lock (disengaged) rearward.
Hour Meter Flow-Divider Control The hour meter displays the number of hours of operation logged on the traction unit. The traction unit hydraulics (i.e., the traction drive, loader arms, and attachment tilt) work on a separate hydraulic circuit from the auxiliary hydraulics for powering attachments; however, the 2 systems share the same hydraulic pumps.
Parking-Brake Lever • Battery Light • To engage the parking brake, rotate the lever • This light is on for a few seconds whenever you start the engine. If the battery light is on while the engine is running, the alternator, battery, or electrical system is broken. Contact your Authorized Toro Dealer for diagnostics and repair. down (Figure 10). To release the parking brake, rotate the lever up (Figure 10). • Glow-Plug Light This light is on when the key is turned to RUN before starting the engine.
Specifications Note: Specifications and design are subject to change without notice. Width 103 cm (41 inches) Length 152 cm (60 inches) Height 125 cm (49 inches) Weight (without attachment or counterweight) 783 kg (1,722 lb) Operating capacity—with 90.7 kg (200 lb) operator, the standard bucket, and without the counterweight Tipping capacity—with 90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Important: Before operating, check the fluid Also, ensure that the area is clear of people and debris. You should also know and have marked the locations of all the utility lines. levels, remove debris from the traction unit, test the parking brake, and check the tire pressure. CAUTION You could fall off the platform and be seriously injured during operation.
Important: Do not use kerosene or gasoline instead of diesel fuel. Failure to observe this caution will damage the engine. DANGER In certain conditions during fueling, static electricity can be released, causing a spark that can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the ground away from your vehicle before filling.
Filling the Fuel Tank(s) 1. Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms. 2. Shut off the engine, remove the key, and allow the engine to cool. 3. Clean around the fuel-tank cap and remove it (Figure 13). Performing Daily Maintenance Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance (page 27).
Moving a Non-Functioning Machine Driving the Machine Use the traction controls to move the machine. The farther you move the traction controls in any direction, the faster the machine moves in that direction. Release the traction controls to stop the machine. Important: Do not tow or pull the machine without first opening the tow valves, or you will damage the hydraulic system. CAUTION When reversing, you may back into stationary objects or over bystanders and cause serious personal injury or death. 1.
Using Attachments Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments. Important: Before installing the attachment, ensure that the mount plates are free of any dirt or debris and that the pins rotate freely. If the pins do not rotate freely, grease them. 1.
Removing an Attachment Connecting the Hydraulic Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury; otherwise, gangrene may result. • Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid. 1. Park the machine on a level surface. 2. Lower the attachment to the ground. 3.
Loading the Machine Selecting a Trailer WARNING WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death (Figure 17). Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use only a full-width ramp; do not use individual ramps for each side of the machine. • Use extreme caution when operating a machine on a ramp.
Lifting the Machine You can lift the machine using the tie-down/lift loops as lift points; refer to Figure 19. Adjusting the Thigh Support To adjust the thigh support (Figure 21), loosen the knobs and raise or lower the support pad to the desired height. You can also obtain additional adjustment by loosening the nut securing the pad to the adjustment plate, moving the plate up or down as needed. Tighten all fasteners securely when finished. g031331 Figure 19 1. Tie-down loops Unloading the Machine 1.
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine owner's manual for additional maintenance procedures.
Pre-Maintenance Procedures 6. Lower the loader arms. 7. Install the cylinder locks over the hydraulic hoses and secure them with the clevis pins and cotter pins (Figure 23). Using the Cylinder Locks WARNING The loader arms may lower when in the raised position, crushing anyone under them. Install the cylinder lock(s) before performing maintenance that requires raised loader arms. Installing the Cylinder Locks g005163 Figure 23 1. Remove the attachment. 2.
Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. 1. Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms. 2. Shut off the engine and remove the key. 3. Clean the grease fittings with a rag. 4. Connect a grease gun to each fitting (Figure 26 and Figure 27). g005943 Figure 24 1. Cover 2. Locking tab 5. Pull the cover off the machine. 6.
Engine Maintenance Important: Do not press on the soft inside area of the filter. 9. Servicing the Air Cleaner Service Interval: Every 200 hours—Service the air cleaner. (Service more frequently if conditions are extremely dusty or sandy.) Install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 28). Servicing the Engine Oil Service Interval: Before each use or daily—Check the engine-oil level. 1.
6. 6. Slide the dipstick fully into the dipstick tube (Figure 29). 7. Pull the dipstick out and look at the metal end. 8. If the oil level is low, clean the area around the oil-fill cap and remove the cap (Figure 29). 9. Slowly pour only enough oil into the valve cover to raise the level to the upper mark on the dipstick. When the oil has drained completely, replace the plug and tighten the clamp. Note: Dispose of the used oil at a certified recycling center. 7. Open the rear-access cover. 8.
Fuel System Maintenance 4. Open the rear-access cover. 5. Open the drain valve (Figure 33) and drain the fuel from the fuel filter into a suitable container and dispose of it properly. DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Refer to Adding Fuel (page 19) for a complete list of fuel related precautions. Draining Water from the Fuel Filter g005948 Figure 33 1. Drain valve 2.
g005949 Figure 34 1. Fuel filter 2. Bleed screw 6. Close the bleed screw when fuel comes out in a steady stream. 7. On left side of the engine, locate the air vent plug on top of the fuel-injection pump and connect a hose to it, leading to a drain pan. 8. Open the vent plug and crank the engine until fuel comes out a steady stream. 4. Open the rear-access cover. 9. Close the vent plug. 5. Loosen the hose clamp at the fuel filter and slide it up the fuel line away from the filter. 6.
Removing the Battery Electrical System Maintenance DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. Servicing the Battery • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands.
Cleaning the Battery Charging the Battery Note: Keep the terminals and the entire battery case clean, because a dirty battery discharges slowly. WARNING Charging the battery produces gasses that can explode. 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. Never smoke near the battery and keep sparks and flames away from battery. 2. Shut off the engine and remove the key. 3. Remove the battery from the machine; Removing the Battery (page 34). 4.
Drive System Maintenance Cooling System Maintenance Checking the Tire Pressure Checking the Engine-Coolant Level Service Interval: Before each use or daily Maintain the air pressure in the tires as specified. Check the tires when they are cold to get the most accurate reading. Service Interval: Before each use or daily The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol antifreeze. Check the level of coolant at the beginning of each day, before starting the engine.
2. Remove the key from the key switch and allow the engine to cool. Brake Maintenance 3. Remove the radiator cap and check the coolant level (Figure 38). Testing the Parking Brake The coolant should be up to the filler neck. Service Interval: Before each use or daily g005937 Figure 38 1. Radiator cap 4. If the coolant level is low, add coolant up to the bottom of the filler neck. Important: Do not overfill the radiator. 5. Replace the radiator cap, ensuring that it is tightly sealed. 37 1.
Checking the Hydraulic-Fluid Level Hydraulic System Maintenance Service Interval: Every 25 hours Hydraulic Fluid Specifications Check the hydraulic-fluid level before the engine is first started and after every 25 operating hours. Hydraulic Tank Capacity: 56 L (14.8 US gallons) Use only 1 of the following fluids in the hydraulic system: Refer to Hydraulic Fluid Specifications (page 38) for hydraulic-fluid specifications.
Replacing the Hydraulic Filter WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury; otherwise, gangrene may result. Service Interval: After the first 8 hours Every 400 hours Important: Do not substitute an automotive oil filter or severe hydraulic system damage may result. 1.
Checking the Hydraulic Lines Cleaning Removing Debris Service Interval: Every 100 hours—Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather, and chemical deterioration. (Make necessary repairs before operating.) Service Interval: Before each use or daily Important: Operating the engine with blocked screens and/or cooling shrouds removed will result in engine damage due to overheating.
Storage 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Remove dirt and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the radiator. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the control panel, engine, hydraulic pumps, and motors. 4.
Troubleshooting Problem The starter does not crank. The engine cranks but does not start. Possible Cause Corrective Action 1. The electrical connections are corroded or loose. 1. Check the electrical connections for good contact. 2. A fuse is loose or blown. 3. The battery is discharged. 4. The relay or switch is damaged. 5. A starter or starter solenoid is damaged. 6. Internal engine components have seized. 2. Connect or replace the fuse. 3. Charge the battery or replace it. 4.
Problem The engine starts but does not keep running. Possible Cause 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2. Drain and flush the fuel system; add fresh fuel. 3. Replace the fuel filter. 4. Bleed the nozzles and check for air leaks at fuel hose connections and fittings between the fuel tank and engine. 5. Drain the fuel system and replace the fuel filter.
Problem The engine overheats. Possible Cause 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the radiator. 3. The engine-oil level is incorrect. 4. The engine load is excessive. 2. Inspect and clean the radiator screen with every use. 3. Fill or drain to the Full mark. 4. Reduce the load; use a lower ground speed. 5. Drain and flush the fuel system; add fresh fuel. 6. Contact your Authorized Service Dealer. 7. Contact your Authorized Service Dealer. 8.
Problem Exhaust produces excessive white smoke. Possible Cause 1. The key was turned to the START position before the glow-plug light turned off. 1. Turn the key to the RUN position and allow the glow-plug light to turn off before starting the engine. 2. The engine temperature is low. 3. The glow plugs are inoperative. 4. The injection-pump timing is incorrect. 2. Check the thermostat. 3. Check the fuse, glow plugs and wiring. 4. Contact your Authorized Service Dealer. 5.
Schematics g030503 Electrical Schematic (Rev.
g029270 Hydraulic Schematic (Rev.
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International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
Compact Utility Equipment (CUE) Products The Toro Warranty A One-Year Limited Warranty Conditions and Products Covered Items and Conditions Not Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Compact Utility Equipment (“Product”) to be free from defects in materials or workmanship.
