Form No. 3404-446 Rev A SGR-13 Stump Grinder Model No. 22615—Serial No. 316000001 and Up Model No. 22615G—Serial No. 316000001 and Up Model No. 22615HD—Serial No. 316000001 and Up Register at www.Toro.com.
Introduction WARNING This machine is designed to grind and remove tree stumps and surface roots. It is not intended to cut rock or any other material other than wood and the soil around a stump. CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage.
Safety This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol , which means: Caution, Warning, or Danger—personal safety instruction.
• Check that the operator presence controls, safety switches, • Locate the pinch point areas marked on the machine and and shields are attached and functioning properly. Do not operate unless they are functioning properly. keep hands and feet away from these areas. • Lightning can cause severe injury or death. If lightning • Check that the cutting wheel has stopped rotating when is seen or thunder is heard in the area, do not operate the machine; seek shelter. you reduce the throttle.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117-2718 119-4692 1. Warning—shut off the engine; use both hand holds to lift the grinder. 117-4979 1. Entanglement hazard, belt—stay away from moving parts, keep all guards and shields in place. 119-4693 1. Thrown object hazard—keep bystanders a safe distance from the machine. 119-4721 1. Engage 3.
119-4701 1. Warning—read the Operator's Manual. 5. Crushing hazard of hand—stay away from moving parts, keep all guards and shields in place. 2. Warning—do not operate this machine unless you are trained. 6. Explosion hazard; electrical shock hazard—do not dig in areas with buried utility lines; contact local power organizations before digging. 3. Thrown object hazard—keep bystanders a safe distance from the machine. 7.
Product Overview Figure 4 1. Throttle—Disengage position Figure 3 1. Throttle lever 2. Hour meter 3. Cyclone air filter Parking Brake 8. Cutting wheel The parking brake holds the left wheel from turning to secure the machine and for easy movement of the machine from side to side when grinding the stump. 9. Belt cover 10. Lift 4. Choke 11. Fuel cap 5. Fuel valve 12. Parking brake 6. Sediment cup 13. Safety bail 7. Starter 14. Handle 2.
Specifications Operation Note: Specifications and design are subject to change without notice. Cutting Depth Note: Determine the left and right sides of the machine from the normal operating position. 30 cm (12 inches) Length 193 cm (76 inches) Width 75 cm (29.5 inches) Height 107 cm (42 inches) Weight 109 Kg (240 lb) Important: Before operating, check the fuel and oil level, and remove debris from the machine. Also, ensure that the area is clear of people and debris.
Adding Fuel because the fuel system could be damaged. Do not mix oil with fuel. Use unleaded fuel (87 pump octane minimum). Leaded, regular fuel may be used if unleaded is not available. Using Stabilizer/Conditioner DANGER Use a fuel stabilizer/conditioner in the machine to provide the following benefits: In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property.
Starting and Shutting Off the Engine Checking the Engine-Oil Level Service Interval: Before each use or daily 1. Tilt the machine so the engine is level, and shut off the engine. Starting the Engine 2. Allow the engine to cool. 1. Move the fuel valve to the OPEN position, all the way to the right. 3. Clean around the oil dipstick. Note: If your model is equipped with an engine with an On/Off switch, move the switch to the ON position. 4. Remove the dipstick and wipe the end clean. 5.
Grinding a Stump DANGER The machine will cut and amputate hands and feet. • Stay in the operator's position while the machine is running and keep away from the cutting wheel. • Keep all bystanders a safe distance from the machine. Shut off the machine immediately if any people or animals enter the work area. • Never leave a running machine unattended. Always shut off the engine and verify the cutting wheel has stopped rotating.
6. Raise the cutting wheel, release the parking brake, and move the machine forward a few centimeters (inches). Set the parking brake. 7. Repeat steps 5 and 6 until you have completely removed the stump (E through H in Figure 9). 8. Move throttle to the DISENGAGE position, push the handle down enough to raise the cutting wheel off the ground. Wait for the cutting wheel to stop rotating then release the parking brake and pull the machine away from the stump.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: You can tip the machine backward or on its side to clean or service it, but no longer than 2 minutes. If you hold the machine this position for too long, fuel can drain into the crankcase and damage the engine. Should this happen, perform an extra oil change on the engine. Then turn the engine over a few revolutions with the starter handle before starting the engine again.
Engine Maintenance Servicing the Air Cleaner Service Interval: Before each use or daily The cyclone air filter collects the largest contaminant particles, which collect in the container. When you can see a layer of dirt at the bottom of the container, clean the cyclone housing, air channels, and air-intake screen. Servicing the Cyclone Air Filter Service Interval: Every 50 hours 1. Remove the 3 screws holding the cyclone housing. 2. Remove the housing with the air-intake screen and remove the air channels.
Servicing the Engine Oil Cleaning the Sediment Cup Oil Type: Detergent oil with an API service of SJ or higher. Service Interval: Every 100 hours Yearly or before storage Crankcase Capacity: 2 L (2.1 qt) Underneath the fuel valve is a sediment cup to catch dirt in the fuel. Viscosity: SAE 10W-30 is recommended for general use. Changing the Engine Oil 1. Move the fuel valve to the OFF position, all the way to the left. Service Interval: After the first 25 hours 2.
Brake Maintenance Removing the Spark Plug 1. Lower the grinder and shut off the machine; Refer to Shutting Off the Engine (page 10). 2. Pull the wire off the spark plug (Figure 15). Adjusting the Parking Brake 1. Loosen the set screw on side of brake lever knob. 2. Turn the knob clockwise to tighten the brake; adjust counter clockwise to loosen the brake. Note: The left wheel should lock completely when the brake is set. 3. Tighten the setscrew. Figure 15 2. Wire 1. Spark plug 3.
Belt Maintenance 6. Lay a straightedge across clutch and flywheel pulleys, tighten belt-tension bolt so there is 1 cm (0.40 inch) of flex in the belt when pushing down with 6.8 kg (15 lb) force, at mid-span (when re-tensioning a belt in use) or with 8 kg (18 lb) force when installing a new belt (Figure 19). Adjusting the Drive-Belt Tension Service Interval: Before each use or daily Note: Inspect the drive belt through the slot on top of the belt cover. Adjust as required. 1.
Grinder Maintenance Replacing the Teeth Service Interval: Before each use or daily—Check the condition of the teeth; rotate or replace any that are worn or damaged and torque the nuts for all teeth. Due to the high amount of wear placed on the teeth, you need to rotate and replace them periodically (Figure 20). Before you rotate or replace them, inspect each tooth holder on the wheel, including the flat lands that prevent the teeth from rotating. If the tooth holder is damaged, replace the wheel.
Cleaning Storage Removing Debris from the Machine Storing the Machine For storage over 30 days, prepare the machine as follows: 1. Remove dirt and grime from the external parts of the entire unit, especially the engine. Clean dirt and sawdust chips from the outside of the engine cylinder head fins and blower housing. Regular cleaning and washing increases the life span of the machine. Clean the machine directly after use, before the dirt hardens.
Troubleshooting Problem The engine does not start. Possible Cause Corrective Action 1. The safety bale is in the OFF position. 1. Hold the safety bail against the handle. 2. If your model is equipped with an engine with an On/Off switch, the switch is in the OFF position. 3. The fuel shutoff valve is closed. 4. The choke is open. 2. Move the switch to the ON position. 5. The fuel tank is empty. 6. The spark plug wire is loose or disconnected. 3. Open the fuel valve. 4.
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The Toro Warranty A limited warranty (see warranty periods below) SWS Turf Renovation and Tree Care Conditions and Products Covered Owner Responsibilities The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Products listed below to be free from defects in materials or workmanship. You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual.