Form No. 3412-342 Rev B Log Splitter Model No. 22618—Serial No. 400000000 and Up Model No. 22618HD—Serial No. 400000000 and Up Register at www.Toro.com.
accessory information, help finding a dealer, or to register your product. WARNING Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.
Safety Specifications .................................................... 7 Before Operation ................................................... 8 Before Operation Safety ..................................... 8 Adding Fuel ........................................................ 8 Preparing to Use the Machine............................. 9 During Operation ................................................... 9 During Operation Safety ..................................... 9 Starting the Engine .............
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal117-2718 117-2718 decal137-0587 137-0587 1. 1) Start the engine; 2) Move the lever forward to split the log; 3) Move the lever backward to return the splitting wedge. decal130-8322 130-8322 1. Use only fuel with an alcohol content by volume under 10%. 2. Cutting hazard—keep hands off of the log. 3.
decal137-0554 137-0554 1. Warning—do not exceed 88 km/h (55 mph) when transporting the machine. decal137-0551 137-0551 1. Warning—read the Operator’s Manual. 4. Cutting hazard—keep away from moving parts. 2. Thrown or flying objects hazard—wear eye protection. 5. Thrown object hazard—keep bystanders away from the machine. 3. Warning—wear protective gloves. decal120-0625 120-0625 1. Pinch point, hand—keep hands away.
Controls Product Overview Become familiar with all the controls before you start the engine and operate the machine. Engine Controls 5 4 3 6 2 1 g205930 Figure 3 1. End plate 6. Rail locking pin 2. Spitting wedge 7. Hydraulic filter 3. Jack lift 8. Hydraulic reservoir 4. Hitch receiver 5. Safety chains 9. Control lever 7 8 G019744 g019744 Figure 4 1. Recoil-start handle 5. Fuel cap 2. Fuel valve 6. Oil dipstick 3. Choke lever 7. Oil-drain plug 4. Throttle lever 8.
Wedge Control Lever • Rotate it to the ON position to start and run the engine. The wedge control lever actuates the hydraulic valve that moves the splitting wedge forward and reverse during the log splitting process. • Rotate it to the OFF position to shut off the engine. • Hold the control lever toward the end plate to move the splitting wedge forward. • Release the control lever to stop the splitting OFF ON OFF ON wedge movement.
Operation • Never overfill the fuel tank. Replace the fuel cap and tighten it securely. • Store fuel in an approved container and keep it Before Operation out of the reach of children. Never buy more than a 30-day supply of fuel. • Do not fill the fuel tank completely full. Add fuel to Before Operation Safety the fuel tank until the level is at the bottom of the filler neck tube.. General Safety – Avoid prolonged breathing of vapors.
2. Clean around the fuel cap and remove it (Figure 7). 4. Install the fuel cap securely (Figure 7). 5. Wipe up any spilled fuel. 1 Preparing to Use the Machine 1. Park the machine on a level surface and disconnect the machine from the tow vehicle. 2. Chock the front and back of the tires to prevent the machine from moving. 3. Ensure that all guards are in place and in good condition. 4. Ensure that the work area is free of wood and debris. 5.
Starting the Engine • Never run an engine in an area where exhaust gasses are enclosed. 1. Turn the engine On/Off switch to the ON position (Figure 5). • Never leave a running machine unattended. • Before leaving the operating position, do the 2. Move the fuel valve to the OPEN position (Figure 7). following: – Fully retract the splitting wedge. – Shut off the engine. – Wait for all moving parts to stop. • Do not operate the machine when there is the risk of lightning.
Changing the Rail Position 2. Carefully rotate the rail into the horizontal position (Figure 11). 3. Install the lock pin to secure the rail (Figure 11). WARNING The rail is heavy and can suddenly fall onto the machine frame if you release the handle when raising or lowering the rail. Control the rail by the handle, and keep your hands away from the machine frame and pinch points when raising or lowering the rail.
8. Move the control lever to the REVERSE position to return the splitting wedge. 9. Shut off the engine when you are finished splitting logs. 2. Chock the front and back of the tires to prevent the machine from moving. 3. Change the rail position, if desired, and lock it into position; refer to Changing the Rail Position (page 11). 4. Start the engine. 5. Ensure that the logs you are splitting are less than 60 cm (24 inches) long and that both ends are cut as flat as possible.
Towing the Machine • Do not carry any material in the machine when towing. Before towing the machine, read all of the information and perform all of the applicable procedures in this section to ensure safe and proper towing. • Avoid sudden stops and starts. This can cause skidding, or jackknifing. Smooth, gradual starts and stops will improve towing. • Avoid sharp turns to prevent rolling. Tow only with WARNING a vehicle that has a hitch designed for towing.
Hitching the Machine to a Tow Vehicle Connecting the Safety Chains to the Tow Vehicle 1. Shut-off the engine and fuel valve. 1. Pull the safety chain through the slots in the keyholes, so that the lengths on each side are equal. 2. Lower the rail to the horizontal position and secure it with the lock pin; refer to Lowering the Rail to the Horizontal Position (page 11). 2. Cross both lengths of chain under the hitch receiver. 3. Inspect the tires; refer to Checking the Tire Pressure (page 23).
Connecting and Checking the Lights 1. Connect the electrical plug of the machine with the electrical plug of the tow vehicle (Figure 17). G020828 g020828 Figure 17 Note: The machine uses a standard 4-pin, flat plug. If your tow vehicle has a different type of plug, obtain an adapter from an automotive parts store. 2. Ensure that the tow vehicle is in NEUTRAL, engage the parking brake, and start the engine. 3. Test the lights as follows: A. Turn on the headlights of the tow vehicle.
Maintenance Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first hour • Check the wheel lug nuts. After the first 10 hours • Check the wheel lug nuts. After the first 20 hours • Change the engine oil. Before each use or daily • • • • Inspect the air-cleaner elements. Check the engine-oil level. Check the tire pressure. Check the hydraulic-fluid level.
Lubrication genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. Greasing the Rail Grease type: General-purpose grease Disconnecting the Spark-plug Wire If the splitting wedge gets stuck on the rail, grease the rail. Make sure to lubricate both sides of the beam face. Pull the spark-plug wire off the terminal of the spark plug (Figure 18).
Engine Maintenance Greasing the Wheel Bearings Service Interval: Every 500 hours Engine Safety Grease type: General-purpose grease • Shut off the engine before checking the oil or adding oil to the crankcase. 1. Remove the rubber plugs from the axle (Figure 20). • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Before each use or daily—Inspect the air-cleaner elements. Every 50 hours—Clean the air-cleaner elements.
9. Rinse and dry the foam element thoroughly. 1 10. Dip the foam element in clean engine oil, then squeeze out the excess oil. 2 Note: Excess oil in the foam element restricts the air flow through the element and may reach the paper filter and clog it. 11. Wipe dirt from the base and the cover with a moist rag. 3 Note: Be careful to prevent dirt and debris from entering the air duct leading to the carburetor. 4 12. Install the air-cleaner elements and ensure that they are properly positioned. 13.
Servicing the Engine Oil Note: Change the oil more frequently when the operating conditions are extremely dusty or sandy. Engine-Oil Specifications Toro Premium Engine Oil is available from your Authorized Toro Dealer. Oil Type: Detergent oil with an API service of SJ or higher. Crankcase Capacity: 1.1 L (1.2 US qt) Viscosity: Refer to the table below.
Servicing the Spark Plug Spark Plug Specifications Type: NGK BPR6ES or equivalent Gap: 0.7 to 0.8 mm (0.028 to 0.031 inch) Note: Use a 21 mm (13/16 inch) spark-plug wrench for removing and installing the spark plug. g206641 Removing the Spark Plug 1. Park the machine on a level surface and shut off the engine. 2. Locate and remove the spark plugs (Figure 27). g031623 Figure 25 5.
Checking the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours/Every 6 months (whichever comes first) Every 300 hours/Yearly (whichever comes first) Cleaning the Fuel-Sediment Cup Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has: a black coating, worn electrodes, an oily film, or cracks. Service Interval: Every 100 hours/Every 6 months (whichever comes first)—Clean the fuel-sediment cup. Yearly or before storage—Clean the fuel-sediment cup.
Drive System Maintenance 10. Align the O-ring into the groove in the sediment cup and install the sediment cup to the fuel-valve housing. 11. Move the lever of the fuel valve to the ON position (all the way to the right) and check for leaks. If it leaks, replace the O-ring. Checking the Tire Pressure Service Interval: Before each use or daily WARNING Failure to maintain correct tire pressure may result in tire failure and loss of control, resulting in property damage and serious injury or death.
Hydraulic System Maintenance 2. Ensure that the tires are inflated to 410 kPa (60 psi). Checking the Wheel Lug Nuts Hydraulic System Safety • Ensure that all hydraulic-fluid hoses and Service Interval: After the first hour lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. After the first 10 hours Check and torque the wheel lug nuts to 108 to 122 N∙m (80 to 90 ft-lb).
Replacing the Hydraulic Filter Service Interval: Every 100 hours 1. Park the machine on a level surface, fully retract the splitting wedge, and shut off the engine. 2. Place a drain pan under the filter and replace the filter (Figure 35). g206553 Figure 33 1. Upper notch 2. Breather cap 5. Remove the breather cap (Figure 33). 6. Wipe the dipstick off and thread the breather cap into the reservoir. 7. Remove the dipstick and verify that the fluid is at the upper notch (Figure 33).
Replacing the Hydraulic Fluid Storage For storage over 30 days, prepare the machine as follows: Service Interval: Every 100 hours 1. Remove dirt and grime from the external parts of the entire unit, especially the engine. Clean dirt and sawdust chips from the outside of the engine cylinder head fins and blower housing. 1. Park the machine on a level surface, fully retract the splitting wedge, and shut off the engine. Allow the machine to cool completely. 2.
Troubleshooting Problem The engine does not start. The engine runs rough. The splitting wedge does not move. The splitting wedge moves slowly. Possible Cause Corrective Action 1. The engine On/Off switch is in the OFF position. 1. Move the switch to the ON position. 2. The fuel-shutoff valve is closed. 3. The choke is open. 4. The fuel tank is empty. 5. The throttle is not in the FAST position. 6. The spark plug wire is loose or disconnected. 2. Open the fuel-shutoff valve. 3.
The Toro Warranty A limited warranty (see warranty periods below) SWS Tree Care Conditions and Products Covered • Product failures which result from installation and use of add-on, modified, or unapproved accessories The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Products listed below to be free from defects in materials or workmanship.
