Service Manual

8-22 ELECTRICAL SYSTEM
Starter System
Recoil Starter Assembly
Wear gloves during the recoil spring installation to avoid injury.
The recoil spring must be assembled with great pressure.
•
Lightly grease the recoil spring.
•
Set the recoil spring into the spring cassette.
•
Wind the rope clockwise [A] on the reel, and hold the rope end [B]
with tape.
•
Install the spring cassette [C] on the reel so that the tongues [D] on
the cassette fit in the openings in the reel.
•
Lightly grease the shaft [A].
•
Put the reel into the case, with the round peg [B] aligned with the
spring inner tongue [C].
•
Turn the reel clockwise until you feel the hang hook on the catch.
•
Install:
Return Springs [A] and Pawls [B]
Washer [C] and Center Spring [D]
•
Lightly grease the center spring.
•
Install:
Retainer [A]
Washer [B]
Screw [C]
Torque - Recoil Starter Retainer Screw: 7.8 N 1 m (0.80 kgf 1 m, 69 in 1 lb)
•
Turn the reel two turns counterclockwise to preload the recoil spring.