Operator's Manual
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromthekeyswitchanddisconnectthewiresfromthesparkplugsbefore
youdoanymaintenance.Setthewiresasidesothattheydonotaccidentallycontactthe
sparkplugs.
MaintenanceSafety
•Parkthemachineonalevelsurface,disengage
thegrinderhydraulics,lowerthegrinder,engage
theparkingbrake,shutofftheengine,andremove
thekey.Waitforallmovementtostopandallow
themachinetocoolbeforeadjusting,servicing,
cleaning,orstoringit.
•Cleanupoilorfuelspills.
•Donotallowuntrainedpersonneltoservicethe
machine.
•Usejackstandstosupportthecomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatterybeforemakinganyrepairs.
•Keepyourhandsandfeetawayfromthemoving
parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Donottamperwiththesafetydevices.
•UseonlygenuineTororeplacementparts.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Changetheengineoil.
Aftertherst50hours
•Checkandadjustthetracktension.
Beforeeachuseordaily
•Greasethemachine.(Greaseimmediatelyaftereverywashing.)
•Checktheengine-oillevel.
•Checktheconditionofandcleanthetracks.
•Checktheconditionoftheteeth;rotateorreplaceanythatarewornordamaged
andtorquethenutsforallteeth.
•Checkforloosefasteners.
Aftereachuse
•Removedebrisfromthemachine.
Every25hours
•Checkthebatteryelectrolytelevel.
•Checkthehydraulic-uidlevel.
Every100hours
•Changetheengineoil.
•Replaceorcleanandgapthesparkplug(s).
•Checkandadjustthetracktension.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeteriorationandrepairifnecessary.
Every200hours
•Changetheengine-oillter.
•Replacethefuellter.
•Replacethehydrauliclter.
Every250hours
•Replacetheprimaryairlterandchecktheconditionofthesafetylter(moreoften
indirtyordustyconditions).
•Checkandgreasetheroadwheels.
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