Service Manual

8-12 STARTER SYSTEM
Electric Starter System
•
Apply grease to the armature shaft.
•
Install the end cover so that the slit [A] fit the projection
[B] of the yoke.
•
Tighten:
Torque - Starter Motor Through Bolts: 3.95 N·m (0.40
kgf·m, 35 in·lb)
•
Install:
Collar [A]
Rubber Damper [B]
Pinion Gear [C]
Spring [D]
Washer [E]
•
Make sure that grease does not attach to the contact por-
tion between the collar and the rubber damper.
•
Tighten the nut [F]
Starter Motor Brush Inspection
•
Measure the overall length [
A] of each brush.
If the brushes are shorter than the service limit, replace
them.
FX Models [B]
FR and FS Models [C]
Brush Length
Standard:
FX Models
10.0 mm (0.39 in.)
FR and FS Models
–––
Service Limit:
FX Models
6.0 mm (0.24 in.)
FR and FS Models 10.16 mm (0.4 in.)
Brush Spring Inspection
•
Inspection the brush springs for pitting, cracks, rusting
and burrs. Replace the spring if necessary.
•
Inspect the springs for weakened conditions and distor-
tion. Replace the spring if necessary.
If the brush springs are able to press the brushes firmly
into place, they may be considered serviceable. If they
cannot, replace them.