Service Manual

PERIODIC MAINTENANCE 2-1
2
Periodic Maintenance
Table of Contents
Periodic Maintenance Chart ................................................................................................... 2-2
Torque and Locking Agent...................................................................................................... 2-3
Specifications ......................................................................................................................... 2-5
Special Tools .......................................................................................................................... 2-6
Periodic Maintenance Procedures.......................................................................................... 2-7
Fuel System......................................................................................................................... 2-7
Low Idle Speed Adjustment .............................................................................................. 2-7
High Idle Speed Adjustment ............................................................................................. 2-7
Fuel System Cleanliness Inspection................................................................................. 2-8
Element Cleaning and Inspection ..................................................................................... 2-9
Air Cleaner Housing (Cap and Body) Inspection .............................................................. 2-10
Engine Top End ................................................................................................................... 2-10
Cylinder Head Cleaning.................................................................................................... 2-10
Valve Clearance Inspection .............................................................................................. 2-10
Valve Clearance Adjustment............................................................................................. 2-11
Valve Seat Inspection ....................................................................................................... 2-12
Valve Seat Repair ............................................................................................................. 2-12
Lubrication System.............................................................................................................. 2-15
Engine Oil Level Inspection .............................................................................................. 2-15
Engine Oil Change............................................................................................................ 2-15
Oil Filter Replacement ...................................................................................................... 2-16
Electrical System ................................................................................................................. 2-17
Spark Plug Cleaning and Inspection................................................................................. 2-17
Spark Plug Gap Inspection ............................................................................................... 2-17