Operator's Manual
Table Of Contents
- SafetyGeneralSafety Alert SymbolSymbolSafety AlertOne-Call System Directory811Utility LinesMarkingOne-Call System DirectoryUtility LinesMarking811
- General Safety
- Tramming SafetySafetyTrammingDriving
- Drilling SafetySafetyDrillingDrilling safety
- Drilling Danger Zone
- Drilling Near Utility LinesSafetyUtility linesUtility linesSafety precautionsOne-Call System Directory811Utility LinesMarkingOne-Call System DirectoryUtility LinesMarking811
- Electrical and Communication Line SafetySafetyElectrical linesSafetyCommunication linesElectrical linesSafety precautionsCommunication linesSafety precautionsZap-Alert systemElectric strike alarmZap-Alert system
- Gas Line SafetySafetyGas linesGas linesSafety precautions
- Water Line SafetySafetyWater linesWater linesSafety precautions
- DecalsSafetyDecalsProduct safety decalsLabelsDecals
- Product Overview
- NO TITLE
- Before Operation SafetyBefore operation safetySafetyBefore operationSafetyGeneralSafetyFuelSafety
- Understanding Horizontal Directional DrillingDrillingDirectionalConceptHorizontal Directional DrillingDirectional DrillingDirectional DrillingConcept
- Gathering Site Information
- Planning the Initial PathPlanningInitialInitial planningBorePlanningOne-Call System Directory811Utility LinesMarkingOne-Call System DirectoryUtility LinesMarking811
- Inspecting the Proposed Job SiteInspecting the job siteJob siteInspectingSafetyGas linesGas linesSafety precautionsSafetyElectrical linesElectrical linesSafety precautionsZap-Alert systemElectric strike alarmZap-Alert systemSafetyCrystalline silicaCrystal
- Planning the Bore PathPlanning the bore pathBorePlanningBoreEntryBeginning of bore-at-depth pointBoreBeginning of, at-depth pointBoreDepthBoreObstaclesObstaclesEnd-of-bore-at-depth pointBoreEnd-of, at-depth pointBoreExit
- Preparing the Job Site and the MachinePreparing the job site and machineJob sitePreparation
- Marking and Preparing the Bore PathBoreMarking and preparing
- Checking the Safety-Interlock Switches
- Checking the Operator Presence Safety-Interlock Functions on the Operator PlatformSafetyCheckingTestingSafetyOperator platformSafetyOperator presence
- Checking the Operator Presence Safety-Interlock Functions on the Travel PendantSafetyCheckingTestingSafetyTravel pendantSafetyOperator presence
- Checking the Pipe Load Guard Safety Interlock Functions
- Testing the Zap-Alert SystemTesting the Zap-Alert systemZap-Alert systemTestingZap-Alert systemTester
- Mounting a Fire ExtinguisherMounting a Fire ExtinguisherFire ExtinguisherFire
- Loading the Drill PipesLoading drill pipesPipesLoading into the pipe holderDrill pipeLoading into the pipe boxPipe holderLoadingDrill pipeLoading into the drill stringDrill stringLoading
- Filling the Fuel TankFuelAddingFillingFilling fuelDiesel fuelFuelBiodiesel fuelFuelFuelTank capacityFuelSafety precautionsSafetyFuel
- Performing Daily MaintenancePerforming Daily MaintenanceMaintenanceDailyMaintenance
- Starting and Shutting Off the EngineStarting the engineStopping the engineEngineStartingEngineStoppingButtonEngine-stop
- Tramming the MachineDriving the machineMoving the machineTrammingDriving the machineControlsTravel pendantTravel pendantPendantTravel
- Loading and Unloading the MachineLoading the machineUnloading the machineTrailering the machine
- Setting Up the Drill Head and Tracking SystemTracking systemDrill headSetupDrill bitsSondeSonde housingTransmitterSondeBitsDrillStraight bladeBladeStraightBent bladeBladebentTriangle point bladeBladeTriangle point (rock)Rock bladeTriangle point blade
- Setting up the Machine for DrillingSetting up for drillingPreparing for drillingDrillingSetting upPipe load guardLowering
- Deploying the Zap-Alert SystemDeploying the Zap-Alert systemZap-Alert systemDeployingSafetyZap-Alert systemDeploying
- Lowering the StakesThrust frameSetting the pitchPitchSetting the thrust frameThrust frameLoweringStabilizersLoweringStake-down plateLeverStake-downControlsStake-down leversStakesLower
- Connecting to a Drilling-Fluid SourceDrilling fluidPumpConnecting to a fluid sourcePumpDrilling fluidConnecting to a fluid source
- Setting Up the Mixing SystemMixing systemBentonite clayMudDrilling fluidPumpDrilling fluidConnecting to mixing systemDrilling fluidPumpConnecting to mixing system
- Setting Up the Pump to Use a Natural Water SourceWater as drilling fluidPumpDrilling fluidConnecting to a natural water sourceDrilling fluidPumpConnecting to a natural water source
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- During Operation SafetyDuring operation safetySafetyDuring operationSafetyDuring
- Diesel Particulate Filter Regeneration
- Drilling the BoreDrillingBoreDrilling
- Starting the First PipePipeStarting the firstDrill pipeStarting the firstStarting the first pipeBoreStarting the first pipeDrillingStarting the first pipe
- Installing the Drill HeadInstalling the drill headDrill headInstallingLead barInstalling
- Boring the Entry ShaftBoring the entry shaftEntry shaftBoringBoreEntry shaftDrillingEntry shaft
- Adding Drill PipesPipeAddingDrill pipeAddingAdding drill pipesBoreAdding drill pipesDrillingAdding drill pipes
- Steering the Drill HeadSteering the drill headDrill headSteeringBoreSteeringDrillingSteering
- Boring the Horizontal ShaftDrillingHorizontal shaftHorizontal shaftBoringBoreHorizontal shaftSondeTemperatureTemperatureSonde
- Exiting the GroundExiting the groundBoreExiting
- Backreaming and PullbackBackreamingPullbackCarbide step-wing cutterReamerCarbide step-wing cutterCast cone packerReamerCast cone packerFluted reamerReamerFluted
- Connecting the Reamer and ProductConnecting the reamer and productReamerConnectingProductConnecting to a reamerWireConnecting to a reamerPipeUtility productConnecting to a reamerUtility linesConnecting to a reamer
- Removing Drill PipesRemoving drill pipesDrill pipeRemovingPipeRemovingPullback
- Removing the Last Pipe and the ReamerRemoving the last pipeRemoving the reamerReamerRemovingLead barRemoving
- NO TITLE
- After Operation SafetyAfter Operation SafetySafetyAfter operationSafety
- Finishing the JobFinishing the Job
- Using the TJC ApplicatorUsing the TJC applicatorThread joint compoundApplicatorTJCThread joint compoundThread joint compoundApplicator nozzleAdjusting
- Moving a Disabled MachineMoving a disabled machineDisabled machineMovingLifting the machineSpreader barLifting the machine
- MaintenanceMaintenanceSchedule
- .
- MaintenancePremaintenance procedures
- LubricationGreasing the machineMaintenanceLubrication
- MaintenanceEngine
- Engine Safety
- Servicing the Air CleanerServicing the air cleanerAir cleanerFilter
- Servicing the Engine OilServicing the Engine OilEngine OilFilter
- Adjusting the Engine-Valve Clearance
- Cleaning the Engine EGR Cooler
- Inspecting the Engine Crankcase-Breather System
- Checking and Replacing Fuel Hoses and Engine-Coolant Hoses
- Lapping or Adjusting the Engine Intake and Exhaust Valves
- Inspecting and Cleaning Engine-Emission-Control Components and Turbocharger
- MaintenanceFuel system
- MaintenanceElectrical system
- MaintenanceDrive system
- Checking the Planetary Drive Oil Level Planetary DriveOilPlanetery driveChecking the levelPlanetary driveChecking the oil levelPlanetary driveOil specification and capacity
- Changing the Planetary Drive Oil OilPlanetery driveChangingPlanetary driveChanging the oil
- Checking the Rotary Gearbox Drive OilOilRotary Gearbox driveCheckingGearbox driveChecking the oil
- Changing the Rotary Gearbox Drive OilOilRotary Gearbox driveChangingGearbox driveChanging the oil
- Servicing the TracksMaintenanceTracksTracksServicingServicing the tracks
- EngineCooling systemMaintenanceCooling systemCoolantSpecificationCoolantCapacity
- Cooling System Safety
- Checking the Coolant Level in the ReservoirCooling systemCoolant level in the reserviorCheckingCoolantChecking the level in the reservior
- Checking the Coolant Level in the RadiatorCooling systemCoolant level in the radiatorCheckingCoolantChecking the level in the radiator
- Checking the Condition of the Cooling-System ComponentsCooling systemChecking the condition of the components
- Checking the Concentration of the CoolantCooling systemCoolant concentrationCheckingCoolantChecking the concentration
- Cleaning the Cooling SystemCooling systemCleaning
- NO TITLE
- MaintenanceHydraulic system
- Hydraulic System Safety
- Servicing the Hydraulic FluidHydraulic fluidServicingFluidHydraulicServicingHydraulic fluidSpecificationsFluidHydraulicSpecifications
- Checking the Hydraulic FluidHydraulic fluidCheckingFluidHydraulicChecking
- Changing the Hydraulic-Fluid Return FilterHydraulic fluidReturn filterChangingFluidHydraulicReturn filterFilterHydraulic-fluid returnChanging
- Changing the Hydraulic-Charge FilterHydraulic-charge filterChangingFilterHydraulic-chargeChanging
- Changing the Hydraulic FluidHydraulic fluidChangingFluidHydraulicChanging
- Checking the Hydraulic Lines and HosesHydraulic systemLines and hosesChecking
- Hydraulic System Test PortsHydraulic systemTest ports
- Drilling-fluid Pump MaintenanceMaintenanceDrilling-fluid pump
- Controls MaintenanceMaintenanceControlsJoysticksCalibrateJoysticksJoysticksCalibrate
- CleaningSpray-hose attachmentCleaning with
- Storage
- Troubleshooting
- NO TITLE
Index
811.............................4,35–36
A
Accessinginternalcomponents
Access...................................67
Accessories................................34
Addingdrillpipes..........................59
AfterOperationSafety....................62
Aircleaner
Filter.....................................99
Filterelements..........................73
Antifreezetank
Drilling-uidsystem.....................96
Attachments...............................34
B
Backreaming...............................60
Battery
Charging.................................99
Disconnectswitch......................47
Jump-starting...........................80
Safety....................................79
Servicing................................79
Battery-disconnectswitch................47
Beforeoperationsafety...................35
Beginningofbore-at-depthpoint.........39
Belt
Engine-drive
Adjustingtension.....................90
Checkingcondition...................89
Checkingtension.....................90
Bentblade.................................50
Bentoniteclay.............................53
Biodieselfuel
(SeeFuel)
Bits
Drill.......................................50
Blade
bent......................................50
Straight..................................50
Trianglepoint(rock)....................50
Bore
Addingdrillpipes.......................59
Beginningof,at-depthpoint...........39
Depth....................................39
Depthtable..............................39
Drilling...................................57
End-of,at-depthpoint..................39
Entry.....................................39
Determining...........................39
Entrypitch...............................39
Entryshaft...............................59
Exit.......................................39
Exiting...................................60
Horizontalshaft.........................60
Markingandpreparing.................44
Obstacles................................39
Path
Mapping...............................43
Planning.............................36,39
Startingtheî‚¿rstpipe...................57
Steering.................................59
Boringtheentryshaft.....................59
Button
Emergency-stop........................29
Engine-start.............................29
Engine-stop................29,33–34,81
C
Calibrate
Joysticks.................................97
Carbidestep-wingcutter..................60
Castconepacker..........................60
Chargingthebattery......................99
Cleaning...............................97–98
Coldweather
Preparation..............................99
Communicationlines
Safetyprecautions........................7
Connectingthereamerandproduct.....60
Controlpanel..............................29
Location.................................27
Rear.....................................33
Controls
Sectioncontents........................27
Stake-downlevers......................52
Travelpendant..........................48
Coolant
Capacity.................................99
Checkingtheconcentration............86
Checkingthelevelintheradiator......86
Checkingthelevelinthereservior....85
Draining.................................87
Filling....................................88
Flushing.................................87
Speciî‚¿cation............................99
Coolingsystem
Checkingtheconditionofthe
components........................86
Cleaning.................................87
Coolantconcentration
Checking..............................86
Coolantlevelintheradiator
Checking..............................86
Coolantlevelinthereservior
Checking..............................85
Draining.................................87
Filling....................................88
Flushing.................................87
Covers
Operator-controls.......................63
Crystallinesilica
Safetyprecautions......................36
Cylinderlock...............................68
Installing.................................68
D
Dangerzone
Drilling.....................................6
Driving.....................................5
Decals........................................8
DeployingtheZap-Alertsystem..........52
Depthtable................................39
Determiningtheboreentrypoint.........39
Dieselfuel
(SeeFuel)
DirectionalDrilling
Concept.................................44
Disabledmachine
Moving...................................64
display
Location.................................27
Drainingthefueltank.....................77
Drainingthewaterseparator.............77
Drillbits....................................50
Drillhead
Installing.................................58
Setup....................................50
Steering.................................59
Drillpipe
Adding...................................59
Loadingintothedrillstring.............46
Loadingintothepipebox..............46
Removing...............................62
Startingtheî‚¿rst.........................57
Wiper....................................61
Drillstring
Loading..................................46
Drill/setupswitch..........................29
Drilling......................................57
Addingdrillpipes.......................59
Directional
Concept...............................44
Entryshaft...............................59
Horizontalshaft.........................60
Settingup...............................51
Startingtheî‚¿rstpipe...................57
Steering.................................59
Drillingdangerzone.........................6
Drillinguid
Pump
Changingtheoil......................95
Checkingtheoillevel................94
Connectingtoauidsource.........98
Connectingtoanaturalwater
source............................53
Connectingtomixingsystem........53
Servicingtheoil......................94
Drillingsafety................................6
Drilling-uidsystem
Coldweatherpreparation..............99
Drive-directionjoystick....................34
Drive/drillswitch...........................29
Drive-speedswitch........................34
Drivingdangerzone.........................5
Drivingthemachine.......................48
Duringoperationsafety...................54
E
Electricstrikealarm
(SeeZap-Alertsystem)
Electricallines
Safetyprecautions...................7,36
EmergencyEngine
Stopbutton..............................29
End-of-bore-at-depthpoint...............39
Engine
Coolingsystem.........................99
Drivebelt
Servicing..............................89
Jump-starting...........................80
KeySwitch..............................33
Speedswitch....................29,33–34
Startbutton..............................29
Starting..................................81
Stopbutton......................29,33–34
Stopping.................................81
EngineOil
Filter.....................................74
Entrypitch.................................39
Entryshaft
103