Operator's Manual
Table Of Contents
- SafetyGeneralSafety Alert SymbolSymbolSafety AlertOne-Call System Directory811Utility LinesMarkingOne-Call System DirectoryUtility LinesMarking811
- General Safety
- Tramming SafetySafetyTrammingDriving
- Drilling SafetySafetyDrillingDrilling safety
- Drilling Danger Zone
- Drilling Near Utility LinesSafetyUtility linesUtility linesSafety precautionsOne-Call System Directory811Utility LinesMarkingOne-Call System DirectoryUtility LinesMarking811
- Electrical and Communication Line SafetySafetyElectrical linesSafetyCommunication linesElectrical linesSafety precautionsCommunication linesSafety precautionsZap-Alert systemElectric strike alarmZap-Alert system
- Gas Line SafetySafetyGas linesGas linesSafety precautions
- Water Line SafetySafetyWater linesWater linesSafety precautions
- DecalsSafetyDecalsProduct safety decalsLabelsDecals
- Product Overview
- NO TITLE
- Before Operation SafetyBefore operation safetySafetyBefore operationSafetyGeneralSafetyFuelSafety
- Understanding Horizontal Directional DrillingDrillingDirectionalConceptHorizontal Directional DrillingDirectional DrillingDirectional DrillingConcept
- Gathering Site Information
- Planning the Initial PathPlanningInitialInitial planningBorePlanningOne-Call System Directory811Utility LinesMarkingOne-Call System DirectoryUtility LinesMarking811
- Inspecting the Proposed Job SiteInspecting the job siteJob siteInspectingSafetyGas linesGas linesSafety precautionsSafetyElectrical linesElectrical linesSafety precautionsZap-Alert systemElectric strike alarmZap-Alert systemSafetyCrystalline silicaCrystal
- Planning the Bore PathPlanning the bore pathBorePlanningBoreEntryBeginning of bore-at-depth pointBoreBeginning of, at-depth pointBoreDepthBoreObstaclesObstaclesEnd-of-bore-at-depth pointBoreEnd-of, at-depth pointBoreExit
- Preparing the Job Site and the MachinePreparing the job site and machineJob sitePreparation
- Marking and Preparing the Bore PathBoreMarking and preparing
- Checking the Safety-Interlock Switches
- Checking the Operator Presence Safety-Interlock Functions on the Operator PlatformSafetyCheckingTestingSafetyOperator platformSafetyOperator presence
- Checking the Operator Presence Safety-Interlock Functions on the Travel PendantSafetyCheckingTestingSafetyTravel pendantSafetyOperator presence
- Checking the Pipe Load Guard Safety Interlock Functions
- Testing the Zap-Alert SystemTesting the Zap-Alert systemZap-Alert systemTestingZap-Alert systemTester
- Mounting a Fire ExtinguisherMounting a Fire ExtinguisherFire ExtinguisherFire
- Loading the Drill PipesLoading drill pipesPipesLoading into the pipe holderDrill pipeLoading into the pipe boxPipe holderLoadingDrill pipeLoading into the drill stringDrill stringLoading
- Filling the Fuel TankFuelAddingFillingFilling fuelDiesel fuelFuelBiodiesel fuelFuelFuelTank capacityFuelSafety precautionsSafetyFuel
- Performing Daily MaintenancePerforming Daily MaintenanceMaintenanceDailyMaintenance
- Starting and Shutting Off the EngineStarting the engineStopping the engineEngineStartingEngineStoppingButtonEngine-stop
- Tramming the MachineDriving the machineMoving the machineTrammingDriving the machineControlsTravel pendantTravel pendantPendantTravel
- Loading and Unloading the MachineLoading the machineUnloading the machineTrailering the machine
- Setting Up the Drill Head and Tracking SystemTracking systemDrill headSetupDrill bitsSondeSonde housingTransmitterSondeBitsDrillStraight bladeBladeStraightBent bladeBladebentTriangle point bladeBladeTriangle point (rock)Rock bladeTriangle point blade
- Setting up the Machine for DrillingSetting up for drillingPreparing for drillingDrillingSetting upPipe load guardLowering
- Deploying the Zap-Alert SystemDeploying the Zap-Alert systemZap-Alert systemDeployingSafetyZap-Alert systemDeploying
- Lowering the StakesThrust frameSetting the pitchPitchSetting the thrust frameThrust frameLoweringStabilizersLoweringStake-down plateLeverStake-downControlsStake-down leversStakesLower
- Connecting to a Drilling-Fluid SourceDrilling fluidPumpConnecting to a fluid sourcePumpDrilling fluidConnecting to a fluid source
- Setting Up the Mixing SystemMixing systemBentonite clayMudDrilling fluidPumpDrilling fluidConnecting to mixing systemDrilling fluidPumpConnecting to mixing system
- Setting Up the Pump to Use a Natural Water SourceWater as drilling fluidPumpDrilling fluidConnecting to a natural water sourceDrilling fluidPumpConnecting to a natural water source
- NO TITLE
- During Operation SafetyDuring operation safetySafetyDuring operationSafetyDuring
- Diesel Particulate Filter Regeneration
- Drilling the BoreDrillingBoreDrilling
- Starting the First PipePipeStarting the firstDrill pipeStarting the firstStarting the first pipeBoreStarting the first pipeDrillingStarting the first pipe
- Installing the Drill HeadInstalling the drill headDrill headInstallingLead barInstalling
- Boring the Entry ShaftBoring the entry shaftEntry shaftBoringBoreEntry shaftDrillingEntry shaft
- Adding Drill PipesPipeAddingDrill pipeAddingAdding drill pipesBoreAdding drill pipesDrillingAdding drill pipes
- Steering the Drill HeadSteering the drill headDrill headSteeringBoreSteeringDrillingSteering
- Boring the Horizontal ShaftDrillingHorizontal shaftHorizontal shaftBoringBoreHorizontal shaftSondeTemperatureTemperatureSonde
- Exiting the GroundExiting the groundBoreExiting
- Backreaming and PullbackBackreamingPullbackCarbide step-wing cutterReamerCarbide step-wing cutterCast cone packerReamerCast cone packerFluted reamerReamerFluted
- Connecting the Reamer and ProductConnecting the reamer and productReamerConnectingProductConnecting to a reamerWireConnecting to a reamerPipeUtility productConnecting to a reamerUtility linesConnecting to a reamer
- Removing Drill PipesRemoving drill pipesDrill pipeRemovingPipeRemovingPullback
- Removing the Last Pipe and the ReamerRemoving the last pipeRemoving the reamerReamerRemovingLead barRemoving
- NO TITLE
- After Operation SafetyAfter Operation SafetySafetyAfter operationSafety
- Finishing the JobFinishing the Job
- Using the TJC ApplicatorUsing the TJC applicatorThread joint compoundApplicatorTJCThread joint compoundThread joint compoundApplicator nozzleAdjusting
- Moving a Disabled MachineMoving a disabled machineDisabled machineMovingLifting the machineSpreader barLifting the machine
- MaintenanceMaintenanceSchedule
- .
- MaintenancePremaintenance procedures
- LubricationGreasing the machineMaintenanceLubrication
- MaintenanceEngine
- Engine Safety
- Servicing the Air CleanerServicing the air cleanerAir cleanerFilter
- Servicing the Engine OilServicing the Engine OilEngine OilFilter
- Adjusting the Engine-Valve Clearance
- Cleaning the Engine EGR Cooler
- Inspecting the Engine Crankcase-Breather System
- Checking and Replacing Fuel Hoses and Engine-Coolant Hoses
- Lapping or Adjusting the Engine Intake and Exhaust Valves
- Inspecting and Cleaning Engine-Emission-Control Components and Turbocharger
- MaintenanceFuel system
- MaintenanceElectrical system
- MaintenanceDrive system
- Checking the Planetary Drive Oil Level Planetary DriveOilPlanetery driveChecking the levelPlanetary driveChecking the oil levelPlanetary driveOil specification and capacity
- Changing the Planetary Drive Oil OilPlanetery driveChangingPlanetary driveChanging the oil
- Checking the Rotary Gearbox Drive OilOilRotary Gearbox driveCheckingGearbox driveChecking the oil
- Changing the Rotary Gearbox Drive OilOilRotary Gearbox driveChangingGearbox driveChanging the oil
- Servicing the TracksMaintenanceTracksTracksServicingServicing the tracks
- EngineCooling systemMaintenanceCooling systemCoolantSpecificationCoolantCapacity
- Cooling System Safety
- Checking the Coolant Level in the ReservoirCooling systemCoolant level in the reserviorCheckingCoolantChecking the level in the reservior
- Checking the Coolant Level in the RadiatorCooling systemCoolant level in the radiatorCheckingCoolantChecking the level in the radiator
- Checking the Condition of the Cooling-System ComponentsCooling systemChecking the condition of the components
- Checking the Concentration of the CoolantCooling systemCoolant concentrationCheckingCoolantChecking the concentration
- Cleaning the Cooling SystemCooling systemCleaning
- NO TITLE
- MaintenanceHydraulic system
- Hydraulic System Safety
- Servicing the Hydraulic FluidHydraulic fluidServicingFluidHydraulicServicingHydraulic fluidSpecificationsFluidHydraulicSpecifications
- Checking the Hydraulic FluidHydraulic fluidCheckingFluidHydraulicChecking
- Changing the Hydraulic-Fluid Return FilterHydraulic fluidReturn filterChangingFluidHydraulicReturn filterFilterHydraulic-fluid returnChanging
- Changing the Hydraulic-Charge FilterHydraulic-charge filterChangingFilterHydraulic-chargeChanging
- Changing the Hydraulic FluidHydraulic fluidChangingFluidHydraulicChanging
- Checking the Hydraulic Lines and HosesHydraulic systemLines and hosesChecking
- Hydraulic System Test PortsHydraulic systemTest ports
- Drilling-fluid Pump MaintenanceMaintenanceDrilling-fluid pump
- Controls MaintenanceMaintenanceControlsJoysticksCalibrateJoysticksJoysticksCalibrate
- CleaningSpray-hose attachmentCleaning with
- Storage
- Troubleshooting
- NO TITLE
UtilityLineColor
Refertothefollowingtablefortheproperutilityline
andthecorrespondingutilitylinecolor(USAand
Canada).
UtilityLine
UtilityLineColor
ElectricRed
Telecommunication,alarmorsignal,
cables,orconduit
Orange
Naturalgas,oil,steam,petroleum,or
othergaseousorammablematerial
Yellow
SeweranddrainGreen
DrinkingwaterBlue
Reclaimedwater,irrigation,and
slurrylines
Purple
TemporarysurveymarkingsPink
ProposedexcavationlimitsWhite
ElectricalandCommunication
LineSafety
WARNING
Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischarged
withelectricity,seriousinjuryordeathcould
result.
Donotleavetheseatofthemachineifthe
machineischargedwithelectricity.
CAUTION
Ifyoudamagetheber-opticcableandlook
intotheexposedhighly-intenselight,youmay
harmyoureyes.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergency
andutilityauthoritiestosecurethearea.
Intheeventofanelectricstrikethatchargesthe
machine,theZap-Alertalarmsystemwillsoundforas
longasthemachineischargedwithpower.
Note:Immediatelycontacttheproperemergency
andutilityauthoritiestosecuretheareaincasethe
machineischargedandyoucannotleavetheseat
ofthemachine.
Note:Itispossibletostrikeautilitylinewithoutthe
machinebecomingcharged.
•Thealarmwillsoundifthedrillcontactsan
electricalpowersource.
•Donotattempttoleavethemachine.
Note:Youwillbesafeaslongasyoudonotleave
theseatofthemachine.
•Touchinganypartofthemachinemaygroundyou.
•Donotallowanotherindividualtotouchor
approachthemachinewhencharged.
•Thealarmmaysoundifacommunicationline
isbroken,butuntilyouarecertain,youmust
considerthealarmtobeanelectricstrike.
GasLineSafety
WARNING
Ifyoudamageagasline,animmediate
explosionandrehazardcouldoccur.
Leakinggasisbothammableandexplosive
andmaycauseseriousinjuryordeath.
•Donotsmokewhileoperatingthemachine.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergency
andutilityauthoritiestosecurethearea.
WaterLineSafety
Ifyoudamageawaterline,apotentialood
hazardcouldoccur.
•Shutoffthemachineandremovethekey.
•Removeallindividualsfromtheworkarea.
•Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
7