Operator's Manual

MaintenanceService
Interval
MaintenanceProcedure
Every100hours
•Checkthebatteryelectrolytelevel(replacementbatteryonly).
•Checktheaxleoillevels.
•Checkthecoolingsystemhoses.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.
•Checkfordirtbuild-upinthechassis.
Every250hours
•Removetheaircleanercover,cleanoutanydebris,andchecktheairlterservice
indicatorlight(morefrequentlyifconditionsaredustyorsandy).
•Changetheengineoilandlter
•Drainandcleanthefueltank.
•Checkthebatterycableconnections.
•Checkthetransmissionoil.
•Cleantheradiator.
Every400hours
•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.
Every500hours
•Replacetheairlter(morefrequentlyifconditionsaredustyorsandy).
•Replacethefuellter/waterseparator.
•CheckandmaintaintheROPS;checkitafteranaccident.
Every1,000hours
•Changethetransmissionoil.
•Changetheenginecoolant(SeeanAuthorizedServiceDealer).
•Checkthealternatordrivebelttension.
•Replacethehydrauliclter.
•Changethehydraulicuid.
Every1,500hours
•Replaceallmovinghydraulichoses.
Every2,000hours
•Replacethefuellinesandconnections.
Every3,000hours
•Cleanorreplacethedieselparticulatelter.
Every4,000hours
•Replacethealternatordrivebelt.
Monthly
•Cleanthedirectionalcontrolslinkageassembly.
Yearlyorbeforestorage
•Changetheengineoilandlter.
•Drainandcleanthefueltank.
•Touchupchippedpaint.
Pre-Maintenance
Procedures
Beforeopeninganyofthecovers,shutofftheengine
andremovethekey.Allowtheenginetocoolbefore
openinganycovers.
OpeningtheHood
Pulltherubberhoodlatch(oneachsideofthehood)
fromthehoodbracket(Figure21)andopenthehood.
g025665
Figure21
1.Hoodlatches
22