Form No. 3368-211 Rev B Light Kit Z580 Series Mowers Model No. 02840 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped.
Procedure 4 Description Use Qty. Number plate lamp assembly Bolt (M5 x 16) Washer (1/4 x 3/4 inch) Nut (M5) Lamp plate bracket Bolt (M6 x 16) Washer (M6 x 12) Nut (M6) 30 amp fuse 1 2 4 4 1 2 4 2 1 Route the wiring harness. CAUTION If you leave the key in the ignition switch, someone could accidentally start the engine and seriously injure you or other bystanders. Park the machine on a level surface, apply the parking break, remove the key from the ignition, and disconnect the battery terminals.
4 6 2 5 4 7 1 3 4 8 9 5 3 10 2 1 G016005 G016006 Figure 2 1. Washers (M8) 2. Bolts (M8 x 75) 3. Bolts (M5 x 16) 4. Washers (M5) Figure 3 9. Bracket 5. Reflector 6. Nuts (M5) 10. ROPS 7. Washers (5/16 inch) 8. Nuts (M8) 1. Rear lamp 2. Nut (included with rear lamp) 3. Starfix washer (included with rear lamp) 4. Mount the reflector to the bracket using 2 bolts (M5 x 16), 4 washers (M5), and 2 nuts (M5) (Figure 2). 4. ROPS 5. Bracket 6. Repeat steps 2-5 for the opposite side. 5.
G015997 Figure 6 Right side rail G015996 Figure 4 Left side rail 1. Remove these nuts and bolts. 1. Remove these nuts and bolts. 5. Mount the horn to the left side bracket as shown in Figure 7. Secure it with a bolt (M8 x 20), 2 washers (M8), and a nut (M8). 2. Mount a front light bracket to the left side rail using the removed nuts and bolts (Figure 5). 1 7 2 3 1 6 8 2 3 4 7 6 4 G016007 5 5 Figure 5 1. Bolt (existing) 2. Spring washer (included with head lamp) 3.
Note: All burrs must be removed from the edges to avoid damage to the wires. 3 2. Connect the combination switch assembly to the adaptor switch mount and secure it with a screw (Figure 9).
1 2 3 3 6 5 4 4 G016000 Figure 12 1. Switches 2. Flashing relay base 3. Flasher relay 4. Cable tie 7. Remove the 4 screws on the control panel (Figure 13). G016010 Figure 10 1. Lighting switch lens 2. Hazard switch lens 3. Blank switches 5. Hazard switch 4. Switch panel 6. Lighting switch 1 2 4. Install the hazard switch lens and the lighting switch lens. ! 5. Fit the grommets to the rear head lamp wires by feeding the connectors through the grommet hole one at a time (Figure 11).
3 G015940 1 2 Figure 14 1. Existing connector 2. Red wire G016001 Figure 16 3. Piggyback terminal 1. Screws 5 4 3 2 1 G016442 Figure 15 1. Thick pink wire 2. Thin pink wire 3. Female bullet connector 4. Male bullet 5. Red wire 9. Crimp a piggyback connector to the red wire on the lighting harness. remove the single connector from the ignition switch. Connect the piggyback to this position, then reconnect the removed connector to the piggyback (Figure 14). 10.
4 5 Routing the Wiring Harness 4 Parts needed for this procedure: 1 Number plate lamp assembly 2 Bolt (M5 x 16) 4 Washer (1/4 x 3/4 inch) 4 Nut (M5) 1 Lamp plate bracket 2 Bolt (M6 x 16) 4 Washer (M6 x 12) 2 Nut (M6) 1 30 amp fuse G016012 6 3 2 1 Figure 17 Z593 only 1. Nuts (M5) 2. Washer (1/4 x 3/4 inch) 3. Bolts (M6 x 16) Procedure 1. Connect the 4 way and 3 way connectors to the combination switch assembly and the remaining connector to the right hand front head lamp.
G01601 1 1 Figure 18 1.
Operation Switch Functions • Hazard warning switch — Operates the hazard warning lights, and will work whether the ignition is switched on or off (Figure 19). 1 – Press the side of the rocker switch with the hazard warning symbol to turn on the hazard warning lights. – Press the other side of the rocker switch to turn off the hazard warning lights. 2 1 G016074 Figure 20 1. Head lamp and dipped beam switch 2 2.
Maintenance Maintenance Tips • Check that all lights are working on a regular basis. • Clean all lenses regularly with a non petroleum-based cleaner. • Ensure that the drain slots are kept clear of debris. • If the mower is going to be stored outdoors, verify that the lens is secured properly to prevent water from entering the lights. Head lights — replacing a bulb: 1. Remove the lens cover. 2. Replace the bulb. 3. Replace the lens cover. 4.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
