Service Manual

iFloating Deck Mid-Size Service Manual
TABLE OF CONTENTS
SAFETY INFORMATION
General Information ......................................................................................................................1-1
Think Safety First..........................................................................................................................1-1
SPECIFICATIONS
Torque Specifi cations ...................................................................................................................2-1
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series) .....................................2-2
Standard Torque for Dry, Zinc and Steel Fasteners (Metric Fasteners) .......................................2-3
Other Torque Specifi cations .........................................................................................................2-4
Equivalents and Conversions .......................................................................................................2-5
U.S. to Metric Conversions ...........................................................................................................2-6
Hydro with Pistol Grip Controls.....................................................................................................2-7
Hydro with Pistol Grip Controls cont. ............................................................................................2-8
Hydro with Pistol Grip Controls cont. ............................................................................................2-9
Hydro with T-2 Controls ..............................................................................................................2-10
Hydro with T-2 Controls cont. .....................................................................................................2-11
Gear with T-Bar Controls ............................................................................................................2-12
Gear with T-Bar Controls cont. ...................................................................................................2-13
Gear with T-Bar Controls cont. ...................................................................................................2-14
International Hydro with T-Bar (T2) Controls ..............................................................................2-15
International Hydro with T-Bar (T2) Controls cont. .....................................................................2-16
International Gear with T-Bar Controls .......................................................................................2-17
International Gear with T-Bar Controls cont. ..............................................................................2-18
CHASSIS
Electric Clutch Replacment ..........................................................................................................3-1
Electric Clutch Removal .........................................................................................................3-1
Clutch Burnishing Procedure .................................................................................................3-4
Electric Clutch Installation ......................................................................................................3-4
PTO Idler Replacement ................................................................................................................3-9
PTO Idler Removal.................................................................................................................3-9
PTO Idler Installation............................................................................................................3-12
Parking Brake Service - Hydro ...................................................................................................3-14
Checking the Parking Brake ................................................................................................3-14
Adjusting the Parking Brake .................................................................................................3-15
Parking Brake Removal .......................................................................................................3-16
Parking Brake Installation ....................................................................................................3-20
Wheel Drive Belt and Wheel Hub Replacement - Gear Drive ....................................................3-24
Wheel Drive Belt & Wheel Hub Removal .............................................................................3-25
Wheel Drive Belt & Wheel Hub Installation ..........................................................................3-30
Brake Band Replacement...........................................................................................................3-36
Brake Band Removal ...........................................................................................................3-36
Brake Band Installation ........................................................................................................3-40
Carrier Frame Replacement .......................................................................................................3-45
Carrier Frame Removal .......................................................................................................3-45
Carrier Frame Installation ....................................................................................................3-48
Carrier Frame & Mower Deck Adjustments ................................................................................3-51
Checking the Carrier Frame & Engine Deck Alignment .......................................................3-51
Castor Wheel Replacement........................................................................................................3-53
Castor Wheel Removal ........................................................................................................3-53
Castor Wheel Service ..........................................................................................................3-54
Castor Wheel Installation .....................................................................................................3-59