Form No. 3403-614 Rev A Cab Kit 2015 and After Groundsmaster® 3280-D 4-Wheel Drive Traction Unit Model No. 30298—Serial No. 316000001 and Up Operator's Manual Safety WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
130-0611 1. 1) Remove the pin. 2) Raise the doors. 3) Exit the cab. 130-0457 1. Left 2. Right 130-5355 1. Close the rear window. 2. Raise the hood. 125-9688 1. Windshield wipers—off 3. Windshield wipers—on 2. Windshield wipers 4. Spray windshield washer fluid 93-7834 1. No step 2. Traction pedal 132-3600 1. Read the Operator's Manual for more information on fuses. 2. Headlight—25 A 3. Condenser fan and A/C clutch—30 A 4. Fan—25 A 3. Traction-forward 4. Traction-reverse 5.
121-8378 1. Fan—off 3. Cold air 5. External air 7. Air conditioner—off (If equipped) 2. Fan—on full 4. Hot air 6. Internal air 8.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 No parts required – Prepare the machine for installing the cab. 2 Front mount Left, rear mount Right, rear mount Rubber Isolator 1 1 1 4 Prepare the cab mounting hardware. 3 No parts required – Locate and drill the accessory holes if necessary.
Procedure 9 10 11 12 13 Description Use Qty. Short hose Female coupler Female dust plug Straight fitting (3/8 NPT x 0.
1 Preparing the Machine No Parts Required Procedure 1. Position the machine on a level surface, shut the engine off, and remove the key from the ignition. 2. Chock the wheels to prevent the machine from moving during the installation. 3. Disconnect the negative (-) battery cable from the battery. 4. Allow the engine coolant to cool and then drain the coolant from the machine; refer to the Service Manual. 5. Remove the bolt securing the brake pin that holds the brake pedals (Figure 1). Figure 2 1.
3 Drilling the Accessory Holes No Parts Required Drilling the Front Mount Hole Follow this procedure if the mounting hole is not present. 1. Temporarily install the front mount to the machine; refer to Installing the Front Mount to the Machine (page 11). Figure 3 1. Rubber isolator 2. Hole 2. Transfer the center point of the through hole on the front mount to the machine (Figure 5). Assembling the Rear Mounts Press a rubber isolator into the hole in each of the rear mounts (Figure 4).
Drilling the Pedal Cover Holes 1. Locate and mark the right mounting holes for the pedal cover (Figure 6). Figure 8 1. Mount hole 5. Remove the pedal cover from the machine. Figure 6 1. 12 mm (0.5 inch) 6. Drill a hole in the machine large enough for a bolt (5/16 x 3/4 inch) to pass through at the marked location. 3. 162 mm (6.37 inches) 2. 150 mm (5.9 inches) 2. Drill a hole in the machine large enough for a bolt (5/16 x 3/4 inch) to pass through at the marked location. 3.
4 Applying the Foam Seals Parts needed for this procedure: 1 Frame 1 Front seal 2 Floor seal 1 Left seal 1 Right seal 1 Lower-back plate 1 Back seal Figure 10 1. Front of cab 2. Application area 3. Floor seal 2. Apply the other floor seals to the right side of the cab (Figure 11). Applying the Seal to the Front Mount 1. Apply the seal to the mount flush with the front and side edges of the front mount (Figure 9). Figure 11 1. Front of cab 2. Application area Figure 9 1.
Figure 15 Figure 13 1. 0 to 6 mm (1/4 inch) from edge 1. 0 to 6 mm (1/4 inch) from edge 3. 0 to 6 mm (1/4 inch) from edge 2. 0 to 6 mm (1/4 inch) from edge 2. 0 to 6 mm (1/4 inch) from edge 7. Apply the back seal to the lower-back plate (Figure 16). 5. Apply the right seal to the right side of the cab (Figure 14). Figure 16 Figure 14 1. Front of cab 3. 0 to 6 mm (1/4 inch) from edge 1. Lower-back plate 2. Right seal 6. Use the measurements shown in Figure 15 to place the seal. 10 2.
5 Appling the Safety Decal Parts needed for this procedure: 1 Safety decal Procedure Figure 18 Apply the safety decal to the rear window as shown in Figure 17. 1. Bolt (1/2 x 1-1/4 inches) 3. Front mount 2. Locknut (1/2 inch) 2. Torque the bolt and nut to 91 to 113 N•m (67 to 83 ft-lb). Installing the Rear Mounts to the Machine 1. Secure the left mount to the machine using 2 bolts (1/2 x 4-1/2 inches), 2 small washers, and 2 locknuts (Figure 19). Figure 17 1. Window seal 3. 50 mm (2 inches) 2.
Note: A Toro cab hoist is available through your nearest Toro distributor. 3. Repeat the previous steps to the mount on the other side of the machine. 2. Connect the cab hoist to the 4 lift points on the cab (Figure 21).
Figure 24 1. Bolt (1/2 x 3 inches) 4. Rubber isolator 2. Thrust washer 5. Large washer 3. Cab mount 6. Locknut (1/2 inch) 2. Thrust washer 5. Large washer 3. Cab mount 6. Locknut (1/2 inch) 8. Torque the bolt and nut to 127 to 157 N•m (94 to 116 ft-lb). Figure 23 1. Bolt (1/2 x 3 inches) 4. Front mount Installing the Floor Tread 1. Install the brake pin through the brake pedals. Note: Repeat the previous step for the mount on the other side of the machine. 6.
Figure 28 1. Back plate Figure 26 1. Floor tread 2. Back edge 3. Locknut (5/16 inch) 2. Carriage bolts (5/16 x 3/4 inch) 3. Cutout 4. Cutout 2. Loosely install the right cover bracket to the cab with the 4 carriage bolts (5/16 x 3/4 inch) and 4 locknuts (Figure 29). 5. Arrange the cutouts in the floor tread to match the cutouts in the operator deck. Note: Ensure that there is a foam seal inserted inside the cover bracket before installing it to the machine.
8 Installing the Washer Tank Parts needed for this procedure: 1 Washer tank 1 Tank mount 2 Flange bolt (5/16 x 1-1/2 inches) 4 Carriage bolt (5/16 x 3/4 inches) 6 Flange-head nut Installing the Washer Tank and Mount Figure 31 1. Secure the tank mount to the tube mount in the engine compartment using the 2 flange-head bolts (5/16 x 1-1/2 inches) and 2 flange nuts (Figure 30). 1. Flange nut 3. Tank mount 2. Washer tank 4. Carriage bolt (5/16 x 3/4 inch) 4.
Preparing the Short Hose Assembly 9 1. Apply sealant to the straight fitting (3/8 npt x 0.625 barb); skipping the first thread. Installing the Hoses Parts needed for this procedure: 1 Short hose 1 Female coupler 1 Female dust plug 3 Straight fitting (3/8 NPT x 0.
Preparing the Long Hose Assembly 3. Remove a 13 mm (1/2 inch) section of the hose as shown in Figure 35. 1. Apply sealant to the straight fitting (3/8 npt x 0.625 barb); skipping the first thread. Figure 35 1. Cut location 4. Arrange the left and right halves of the hose over the tee fitting (Figure 36). Figure 33 1. Male coupler 4. Small hose clamp 2. Male dust plug 5. Long hose 3. Straight fitting (3/8 npt x 0.625 barb) 2. Thread the straight fitting (3/8 npt x 0.
Installing the Long Hose 1. Locate, disconnect, and remove the temperature sensor shown in Figure 38. Figure 40 1. Machine frame 3. Large hose clamp 2. Long hose 7. Route the long hose as shown in Figure 40. Figure 38 1. Temperature sensor Installing the Washer Hose 2. Straight fitting (3/8 npt x 0.625 barb) 1. Connect 1 end of the washer hose to the washer tank (Figure 41). 2. Apply pipe sealant to the threads on the straight fitting. 3.
3. Route the washer hose and connect it to the washer hose from the cab (Figure 43). Figure 43 1. Hose from cab 3. Hose routing 2. Hose fittings 4. Long hose Figure 45 Installing the Hose Bracket 1. Flange nut 4. Short hose 2. R-clamp 5. Long hose 3. Carriage bolt (1/4 x 3/4 inch) 1. Secure the hose bracket to the machine frame using the 2 bolts (5/16 x 3/4 inch) and 2 flange nuts (Figure 44). 4. Secure the R-clamp using the carriage bolt (1/4 x 3/4 inch) and flange nut (Figure 45). 5.
Figure 47 1. Cable tie 2. Cable tie Figure 49 3. Cable tie 4. 2 Cable ties 1. Bolt (5/16 x 3/4 inch) 3. Flange nut (5/16 inch) 2. R-clamp Note: Use 2 cable ties connected together to secure the long hose to the air-filter box. 2. Follow the previous step to secure 1 R-clamp to the left side of the machine. 11 Connecting the Wire Harness Parts needed for this procedure: Figure 48 1.
Installing the Wire Harness Important: Whenever working with the electrical system, always disconnect the battery cables, black (-) cable first, to prevent possible wiring damage from short-outs. 1. Route the wire harness on the right side of the machine frame (Figure 52). Figure 50 1. Engine plug 2. Temperature sensor 2. Apply pipe sealant to the threads on the temperature sensor. 3. Install the temperature sensor into the port until it is finger-tight. Figure 52 4.
Removing the Cutout Making the Cutout 1. Use a cutting tool to remove the cutout from the side plate (Figure 53). Note: Follow this procedure if the cutout is not in the side plate. 1. Locate and mark the following locations onto the side plate (Figure 54) and (Figure 55). Figure 53 1. Side plate 2. Cutout 2. Use a file to remove any sharp edges from the cutout. 3. Apply a rust inhibitor to the bare metal surfaces. Figure 54 22 1. 68 mm (2-11/16 inches) 3. 109 mm (4-5/16 inches) 2.
Figure 55 Figure 56 1. 18 mm (11/16 inches) 3. 20 mm (13/16 inches) 1. Bolt hole (9/32 inch) 2. 20 mm (13/16 inches) 4. 18 mm (11/16 inches) 2. Hole saw (1 inch) 2. Drill the 9/32 inch holes for the flange-head bolts Figure 56. 3. Cutout area 3. Use a 1-inch hole saw to make the radius feature in the cutout (Figure 56). 4. Use a cutting tool to remove the remaining material. 5. Use a file to remove any sharp edges from the cutout. 6. Apply a rust inhibitor to the bare metal surfaces.
Securing the Wiring Harness 1. Arrange the wire harness from the cab into the cutout. 2. Capture the harness in the cutout by securing the wire cover to the side frame with the 2 flange-head bolt and the locknuts (Figure 57). Figure 58 1. Frame Figure 57 1. Wire harness 3. Flange-head bolt (1/4 x 5/8 inch) 2. Wire cover 4. Locknut (1/4 inch) 4. Connectors harness (from cab) 2. Magnetic mount 5. Wire cover 3. Connectors (from machine) 6. Right tube 4.
Product Overview Controls Cab Controls Figure 59 1. Hood hinge 2. Bolts 2. Slide the hood toward the rear of the machine. 3. Tighten the bolts to secure the hood. 4. Verify the operation of the hood and repeat the previous steps if necessary. Figure 60 13 1. Windshield-wiper switch 4. Air-recirculation control 2. Temperature control 5. Power outlet 3.
Figure 61 1. Power outlet (12 V DC, 15 A) 2. Front mount Windshield Latch Lift the latches to open the windshield (Figure 62). Press in the latch to lock the windshield open. Pull out and down on the latch to close and secure the windshield. Figure 62 1. Windshield latch Rear Window Latch Lift the latches to open the rear window. Press in the latch to lock the windshield open. Pull out and down on the latch to close and secure the windshield. (Figure 62).
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 250 hours • Clean the cab air filters (replace them if they are torn or excessively dirty). Cleaning CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you do any maintenance. 2 Cleaning the Cab Important: Use care around the cab seals and lights (Figure 63).
Cleaning the Air Filters Storage Service Interval: After the first 250 hours (replace them if they are torn or excessively dirty). Remove the cab from the machine for storage. 1. Remove the thumb screws and the grates from both the in-cab and rear cab air filters (Figure 64). Preparing to Remove the Cab from the Machine 1. Move the machine underneath the cab hoist, shut the engine off, and remove the key from the ignition. 2. Chock the wheels to prevent the machine from moving during the installation.
Disconnecting the Hoses 1. Disconnect the washer hose (Figure 67). Figure 67 1. Hose from the cab Figure 69 2. Hose from the machine 1. Male-dust cap 2. Female dust cap 2. Disconnect the heater hoses (Figure 68). Removing the Cab Note: Be prepared to collect or wipe the fluid that can drain from the hoses when you disconnect them. 1. Connect the cab hoist to the 4 lift points on the cab (Figure 21). 2.
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Declaration of Incorporation Model No. 30298 Serial No. Product Description Invoice Description General Description Directive 316000001 and Up Cab Kit, Groundsmaster 3280-D 4-Wheel Drive Traction Unit And All 200 Series Groundsmaster CAB-GM3280, HEAT ONLY Utility Vehicle 2006/42/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
