Form No. 3405-923 Rev A Cab Kit Groundsmaster® 3280-D 4-Wheel Drive Traction Unit Model No. 30298—Serial No. 400000000 and Up Operator's Manual Safety WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal130-5361 130-5361 1. Warning—read the Operator's Manual; operate the machine only from the driver's seat; wear a seatbelt; wear hearing protection. decal93-7834 93-7834 1. No step 2. Traction pedal 3. Traction-forward 4. Traction-reverse 5.
decal130-5355 130-5355 1. Close the rear window. 2. Raise the hood. decal120-0250 120–0250 1. Slow-moving vehicle decal132-3600 132-3600 1. Read the Operator's Manual for more information on fuses. 2. Headlight—25 A decal130-0611 130-0611 3. Condenser fan and A/C clutch—30 A 4. Fan—25 A 1. 1) Remove the pin. 2) Raise the doors. 3) Exit the cab. 5. Working light—20 A 6. Auxiliary power—15 A 7. Cab light—15 A 8. Windshield wipers—15 A decal121-8378 121-8378 1. Fan—off 3. Cold air 5.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Qty.
Procedure 8 9 10 11 12 Description Use Qty.
1 Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface, shut off the engine, engage the parking brake, and remove the key from the ignition. 2. Allow the engine coolant to cool and then drain the coolant from the machine; refer to the Service Manual. 3. Disconnect the negative (-) battery cable from the battery. 4. Remove the bolt securing the brake pin that holds the brake pedals (Figure 1). g030176 Figure 2 1. Locknut (1/2 inch) 3. Washer (1/2 inch) 2. Roll bar 4.
3 Applying the Foam Seals Parts needed for this procedure: g030179 Figure 3 1. Rubber isolator 2. Hole 1 Frame 1 Front seal 2 Floor seal 1 Left seal 1 Right seal 1 Lower-back plate 1 Back seal Assembling the Rear Mounts Applying the Seal to the Front Mount Press a rubber isolator into the hole in each of the rear mounts (Figure 4). 1. Apply the seal to the mount flush with the front and side edges of the front mount (Figure 5).
g030213 Figure 6 1. Front of cab 2. Application area g030254 3. Floor seal Figure 9 1. 0 to 6 mm (1/4 inch) from edge 2. Apply the other floor seals to the right side of the cab (Figure 7). 3. 0 to 6 mm (1/4 inch) from edge 2. 0 to 6 mm (1/4 inch) from edge 5. Apply the right seal to the right side of the cab (Figure 10). g030239 Figure 7 1. Front of cab 2. Application area 3. Floor seal 3. Apply the left seal to the left side of the cab (Figure 8). g030256 Figure 10 1. Front of cab 2.
4 Appling the Safety Decal Parts needed for this procedure: 1 Procedure g030262 Figure 11 1. 0 to 6 mm (1/4 inch) from edge Safety decal Apply the safety decal to the rear window as shown in Figure 13. 3. 0 to 6 mm (1/4 inch) from edge 2. 0 to 6 mm (1/4 inch) from edge 7. Apply the back seal to the lower-back plate (Figure 12). g030478 Figure 13 1. Window seal 2. Safety decal g030310 Figure 12 1. Lower-back plate 2. Back seal 9 3.
Installing the Rear Mounts to the Machine 5 1. Secure the left mount to the machine using 2 bolts (1/2 x 4-1/2 inches), 2 small washers, and 2 locknuts (Figure 15). Installing the Cab Mounts Parts needed for this procedure: 1 Front mount assembly 1 Left, rear mount assembly 1 Right, rear mount assembly 4 Bolt (1/2 x 4-1/2 inches) 8 Bolt (1/2 x 1-1/4 inches) 4 Small washer 8 Locknut (1/2 inch) Installing the Front Mount to the Machine 1.
2. Connect the cab hoist to the 4 lift points on the cab (Figure 17). 6 Installing the Cab Parts needed for this procedure: 1 Cab 4 Bolt (1/2 x 3 inches) 4 Thrust washer 4 Large washer 4 Locknut (1/2 inch) 1 Floor tread 1 Pedal cover 4 Bolt (5/16 x 3/4 inch) 4 Nut clips 1 Back panel 16 Carriage bolt (5/16 x 3/4 inch) 16 Locknut (5/16 inch) 1 Left cover 1 Right cover g030286 Figure 17 1. Front lift point 2.
g030301 Figure 20 Figure 19 4. Rubber isolator 2. Thrust washer 5. Large washer 3. Cab mount 6. Locknut (1/2 inch) 4. Front mount 2. Thrust washer 5. Large washer 3. Cab mount 6. Locknut (1/2 inch) 8. Torque the bolt and nut to 127 to 157 N∙m (94 to 116 ft-lb). g030289 1. Bolt (1/2 x 3 inches) 1. Bolt (1/2 x 3 inches) Installing the Floor Tread 1. Install the brake pin through the brake pedals. Note: Repeat the previous step for the mount on the other side of the machine. 6.
Note: Ensure that there is a foam seal inserted inside the cover bracket before installing it to the machine. 4. Align the back edge of the floor tread at the edge where the operator deck meets the kick plate (Figure 22). g030423 Figure 22 1. Floor tread 2. Back edge 3. Cutout 4. Cutout 5. Arrange the cutouts in the floor tread to match the cutouts in the operator deck. g030340 Figure 24 1. Cover panel Installing the Back Panel Components 3. Locknut (5/16 inch) 2.
3. Secure the washer tank to the tank mount using the 4 carriage bolts (5/16 x 3/4 inch) and 4 flange nuts (Figure 26). 7 Installing the Washer Tank Parts needed for this procedure: 1 Washer tank 1 Tank mount 2 Flange bolt (5/16 x 1-1/2 inches) 4 Carriage bolt (5/16 x 3/4 inches) 6 Flange-head nut Installing the Washer Tank and Mount 1. Secure the tank mount to the tube mount in the engine compartment using the 2 flange-head bolts (5/16 x 1-1/2 inches) and 2 flange nuts (Figure 25).
Preparing the Short Hose Assembly 8 1. Apply sealant to the straight fitting (3/8 NPT x 5/8 barb), skipping the first thread. Installing the Hoses Parts needed for this procedure: 1 Short hose 1 Female coupler 1 Female dust plug 3 Straight fitting (3/8 NPT x 5/8 barb) 4 Small hose clamp 1 Tee fitting 2 Large hose clamp 1 Long hose 1 Male coupler 1 Male dust plug 1 R-clamp 2 Carriage bolt (1/4 x 3/4 inch) 2 Flange nut (1/4 inch) 2. Female dust plug 6.
Preparing the Long Hose Assembly 3. Remove a 13 mm (1/2 inch) section of the hose as shown in Figure 30. 1. Apply sealant to the straight fitting (3/8 NPT x 5/8 barb), skipping the first thread. g030365 Figure 30 1. Cut location 4. Arrange the left and right halves of the hose over the tee fitting (Figure 31). g030361 Figure 28 1. Male coupler 4. Small hose clamp 2. Male dust plug 5. Long hose 3. Straight fitting (3/8 NPT x 5/8 barb) 2.
Installing the Long Hose 6. Insert the hose over the barb end of the straight fitting and secure it with the hose clamp (Figure 35). 1. Locate, disconnect, and remove the temperature sensor shown in Figure 33. g030384 Figure 35 1. Machine frame 3. Large hose clamp 2. Long hose g030383 Figure 33 1. Temperature sensor 7. Route the long hose as shown in Figure 35. 2. Straight fitting (3/8 NPT x 5/8 barb) Installing the Washer Hose 2. Apply pipe sealant to the threads on the straight fitting. 1.
Installing the Hose Bracket 2. Connect the hose fitting to the other end of the washer hose (Figure 37). 1. Secure the hose bracket to the machine frame using the 2 bolts (5/16 x 3/4 inch) and 2 flange nuts (Figure 39). g030349 Figure 37 1. Hose fitting 2. Washer hose 3. Route the washer hose and connect it to the washer hose from the cab (Figure 38). g030362 Figure 39 1. Hose bracket 3. Flange nut 2. Bolt (5/16 x 3/4 inch) 2. Torque the bolt and nut to 20 to 25 N∙m (14 to 19 ft-lb). 3.
Note: Use 2 cable ties connected together to secure the long hose to the air-filter box. 5. Torque the bolt and nut to 10 to 12 N∙m (7 to 9 ft-lb). 6. Connect the hoses from the cab to the hoses mounted to the machine (Figure 41). g030395 Figure 43 1. Cable tie 9 g030408 Figure 41 1. From the cab 2. From the machine Installing the R-clamps 7. Secure the hoses into position with the cable ties (Figure 42) and (Figure 43).
Connecting the Power Wire 2. Follow the previous step to secure 1 R-clamp to the left side of the machine. 1. Locate and access the fuse block on the right side of the operator’s seat. 10 2.
Installing the Wire Harness Removing the Cutout 1. Use a cutting tool to remove the cutout from the side plate (Figure 48). Important: Whenever working with the electrical system, always disconnect the battery cables, black (-) cable first, to prevent possible wiring damage from short-outs. 1. Route the wire harness on the right side of the machine frame (Figure 47). g030435 Figure 47 1. Battery terminals 5. Relay connector 2. Washer connector 3. Fuse (60 A) 6. Cab connectors 7.
Making the Cutout Note: Follow this procedure if the cutout is not in the side plate. 1. Locate and mark the following locations onto the side plate (Figure 49) and (Figure 50). g031985 Figure 50 g031983 Figure 49 1. 68 mm (2-11/16 inches) 3. 109 mm (4-5/16 inches) 2. 93 mm (3-11/16 inches) 4. 134 mm (5-1/4 inches) 22 1. 18 mm (11/16 inches) 3. 20 mm (13/16 inches) 2. 20 mm (13/16 inches) 4.
Securing the Wiring Harness 2. Drill the 9/32 inch holes for the flange-head bolts Figure 51. 1. Arrange the wire harness from the cab into the cutout. 2. Capture the harness in the cutout by securing the wire cover to the side frame with the 2 flange-head bolt and the locknuts (Figure 52). g031986 Figure 52 g031992 Figure 51 1. Bolt hole (9/32 inch) 3. Cutout area 2. Hole saw (1 inch) 3. Use a 1-inch hole saw to make the radius feature in the cutout (Figure 51). 4.
3. Route the wire harness from the machine toward the cab. 11 Adjusting the Engine Hood No Parts Required Procedure Adjust the hood if the cab interferes when it is opened. 1. Loosen the 4 bolts securing the hood to the hood hinge (Figure 54). g031870 Figure 53 1. Frame 4. Connectors harness (from cab) 2. Magnetic mount 5. Wire cover 3. Connectors (from machine) 6. Right tube g031679 Figure 54 1. Hood hinge 4. Position the magnetic mount onto the underside of the frame (Figure 53). 2. Bolts 2.
Product Overview 12 Controls Completing the Installation Cab Controls No Parts Required Procedure 1. Add coolant to the machine; refer to the Service Manual 2. Check for leaks. 3. Route the drain hoses through the R-clamps on each side of the machine. 4. Check for parts that interfere with moving parts and make corrections before operating the machine. 5. Connect the negative (-) battery cable to the battery. 6. Check the operation of all controls before operating the machine. g030398 Figure 55 7.
Power Outlet Use this 12 V DC, 15 A power outlet to power compatible devices (Figure 56). g030479 Figure 56 1. Power outlet (12 V DC, 15 A) 2. Front mount Windshield Latch Lift the latches to open the windshield (Figure 57). Press in the latch to lock the windshield open. Pull out and down on the latch to close and secure the windshield. g008830 Figure 57 1. Windshield latch Rear Window Latch Lift the latches to open the rear window. Press in the latch to lock the windshield open.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 250 hours • Clean the cab air filters (replace them if they are torn or excessively dirty). Cleaning CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you do any maintenance. 2 Cleaning the Cab Important: Use care around the cab seals and lights (Figure 58).
Cleaning the Air Filters Storage Service Interval: After the first 250 hours (replace them if they are torn or excessively dirty). Remove the cab from the machine for storage. 1. Remove the thumb screws and the grates from both the in-cab and rear cab air filters (Figure 59). Preparing to Remove the Cab from the Machine 1. Move the machine underneath the cab hoist, shut off the engine, and remove the key from the ignition. 2.
Disconnecting the Hoses 3. Seal the heater hoses using the dust caps (Figure 64). 1. Disconnect the washer hose (Figure 62). g030412 Figure 62 1. Hose from the cab g030410 2. Hose from the machine Figure 64 1. Male-dust cap 2. Disconnect the heater hoses (Figure 63). Note: Be prepared to collect or wipe the fluid that can drain from the hoses when you disconnect them. 2. Female dust cap Removing the Cab 1. Connect the cab hoist to the 4 lift points on the cab (Figure 17). 2.
Declaration of Incorporation Model No. 30298 Serial No. Product Description Invoice Description General Description Directive 400000000 and Up Cab Kit, Groundsmaster 3280-D 4-Wheel Drive Traction Unit And All 200 Series Groundsmaster CAB-GM3280, HEAT ONLY Utility Vehicle 2006/42/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
