Installation Instructions

ManualsBrandsToro ManualsAttachments15 Cubic Foot Bagger Kit, Groundsmaster

FormNo.3368-721RevB

15CubicFootBaggerKit

Groundsmaster

ModelNo.30356—SerialNo.31100001andUp

InstallationInstructions

Safety

BeforeOperating

•Readandunderstandthecontentsofthismanual

beforestartingandoperatingthemachine.Become

familiarwithallcontrolsandknowhowtostop

quickly.

•Neverallowchildrentooperatethemachine.Donot

allowadultstooperatethemachinewithoutproper

instruction.Onlytrainedoperators,skilledinslope

operationandwhohavereadthismanualshould

operatethismachine.

•Neveroperatemachinewhenundertheinuence

ofdrugsoralcohol.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbycutterblades.Keepall

bystandersawayfromtheoperatingarea.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydevice,ordecalisdefectiveordamaged,

repairorreplaceitbeforeoperationiscommenced.

Also,tightenanyloosenuts,bolts,andscrewsto

insuremachineisinsafeoperatingcondition.

•Donotwearloose–ttingclothingbecauseitcould

getcaughtinmovingparts.Alwayswearlongpants

andsubstantialshoes.Wearingsafetyglasses,safety

shoes,andahelmetisadvisableandrequiredby

somelocalordinancesandinsuranceregulations.

•Besureinterlockswitchesareadjustedcorrectly

soenginecannotbestartedunlesstractionpedal

isreleased–neutralposition–andPTOswitchisin

DISENGAGEDposition.

•Fillfueltankbeforestartingtheengine.Avoid

spillinganyfuel.Sincefuelisammable,handleit

carefully.

–Useanapprovedfuelcontainer.

–Donotllfueltankwhenengineishotor

running.

–Donotsmokewhilehandlingfuel.

–Fillfueltankoutdoorsandonlytothebottom

ofthellerneck.

–Wipeupanyspilledfuel.

WhileOperating

•Sitontheseatwhenstartingtheengineandoperating

themachine.

•Beforestartingtheengine:

–Engageparkingbrake.

–MakesuretractionpedalisinneutralandPTOis

inDISENGAGEposition.

–Afterengineisstarted,releaseparkingbrakeand

keepfootofftractionpedal.Machinemustnot

move.Ifmovementisevident,theneutralreturn

mechanismisadjustedincorrectly.Shutengine

offandadjustuntilmachinedoesnotmovewhen

tractionpedalisreleased.

•Donotruntheengineinaconnedareawithout

adequateventilation.Exhaustfumesarehazardous

andcouldpossiblybedeadly.

•Maximumseatingcapacityisoneperson.Therefore,

nevercarrypassengers.

•Checkcarefullyforoverheadclearancesbefore

drivingunderanyobjects.

•Thegrassdeectororcompleteblowerassembly

mustalwaysbeinstalledoncuttingunit

•Tomaintainmachinecontrol,75lb.ofweight

mustbemountedonleftfrontwheeloftraction

unitbeforeusingthe15cu.ft.Hopperkit.Refer

totractionUnitOperator’sManualforadditional

weightrequirements.

•Operatormustbeskilledandtrainedinhowtodrive

onhillsides.Failuretousecautiononslopesorhills

maycauselossofcontrolandvehicletotiporroll

possiblyresultinginpersonalinjuryordeath.

•Traverseslopescarefully.Donotstartorstop

suddenlywhentraversingslopesorwhentraveling

uphillordownhill.

•Ifenginestallsormachinelosesheadwayandcannot

makeittothetopofaslope,donotturnmachine

around.Alwaysbackslowlystraightdowntheslope.

•Usingthemachinedemandstheoperator’scomplete

attention.Topreventlossofcontrol:

–Operateonlyindaylightorwhenthereisgood

articiallight.

–Driveslowly.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (20 pages)

PAGE 1
Form No. 3368-721 Rev B 15 Cubic Foot Bagger Kit Groundsmaster Model No. 30356—Serial No. 31100001 and Up Installation Instructions Safety While Operating Before Operating • Read and understand the contents of this manual before starting and operating the machine. Become familiar with all controls and know how to stop quickly. • Never allow children to operate the machine. Do not allow adults to operate the machine without proper instruction.
PAGE 2
– – – – • • • • • • • • Avoid sudden stops and starts. Look behind machine before backing up. Watch for holes or other hidden hazards. Do not drive close to a sand trap, ditch, creek, or hazard. – Reduce speed when making sharp turns and when turning on a hillside. – The cutting deck must be lowered when going down slopes for steering control. The grass deflector must always be installed and in lowest position on the cutting unit when blower assembly is removed.
PAGE 3
relieved by stopping engine and lowering implement to the ground. • At the time of manufacture, the machine conformed to safety standards in effect for riding mowers. To ensure optimum performance and continued safety certification of the machine, use genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers may result in non conformance with the safety standards, and the warranty may be voided.
PAGE 4
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Qty.
PAGE 5
Procedure Description Hopper Assembly Welded Mounting Pin Hair Pin Cotter – for 1/2 inch Shaft Hair Pin Cotter – for 1/4 inch Shaft Carriage Bolt, 5/16 x 1 inch Flange Locknut, 5/16 inch Shield – Top Shield – Wide Shield – Narrow Flat – Short Flat – Long Screw, #10 x 1 inch Flange Nut, #10 Wheel Weight Threaded Rod Lockwasher Flatwasher Hex Nut 6 7 8 Use Qty.
PAGE 6
holes must be relocated. Use the dimensions in to locate, mark and drill (3) .344 inch. diameter holes in the fender. 1 Mounting the Control Valve Parts needed for this procedure: 1 Control Valve Assembly 1 Control Valve Handle 1 Control Valve Pivot Lever 1 Socket Head Screw, #10 x 1–1/4 inch 1 Locknut, #10 1 Clevis Pin 1 Cotter Pin 3 Hydraulic Hose 3 Capscrew, 1/4 x 2–3/4 inches 3 Flange Locknut, 1/4 inch Figure 2 1. Right fender 2. 2.74 inches Procedure 1.
PAGE 7
Figure 4 1. Control valve 2. Lift valve 4. Pivot lever 5. 90 degree fitting (operator side of valve) 3. Steering hose 6. 90 degree fitting (outer side of valve) Figure 5 1. Control valve 2. Lift manifold 4. Pivot lever 5. 90 degree fitting (operator side of valve) 3. Steering hose 6. 90 degree fitting (outer side of valve) 5. Place a drain pan under the lift valve (Figure 4). 6.
PAGE 8
Figure 6 1. Hydraulic hoses 2. Protective sleeve Figure 8 1. Knock out plug location Note: Make sure the (2) hydraulic hoses are oriented so they point straight out the left side of the control valve, as shown in Figure 7. This will eliminate the chance of the hoses interfering with the fuel tank. Figure 9 1. Knock out plug location Figure 7 1. Hydraulic hose (2) 18. Mount the control valve handle to the valve spool with a clevis pin and cotter pin.
PAGE 9
2 Installing the Frame Assembly Parts needed for this procedure: Figure 10 1. Control valve handle 3. Valve spool 2. Pivot lever 4. Control knob 19. Install the control knob to the handle (Figure 10). 20. Install the fuel tank fasteners. 21. Install the seat base and the seat.
PAGE 10
Figure 13 Figure 11 1. ROPS (right side) 1. Right hopper mounting bracket 2. Pin 2. Coupler bracket Note: On models 30343 and 30344 with serial numbers 260000001 and up, remove the outside rear weight. Retain the mounting fasteners for future use. 1. Using the mounting holes in the left side of the frame, secure the left hopper mounting bracket to the frame with (4) 5/16 x 1–1/4 inch capscrews and locknuts (Figure 12). The notch in the bracket is to fit around the hood latch. 4.
PAGE 11
6. On traction units with serial numbers 250000001 thru 259999999, mount the top of the rear hopper bracket to the frame using (2) 1/2 x 1–1/4 inch capscrews, mounting strap and (2) 1/2 inch locknuts (Figure 14). The strap is to be positioned between the frame and the bracket. 7. On traction units with serial numbers 260000001 and up, mount the top of the rear hopper bracket to the frame using (2) 1/2 x 3 inch. capscrews, mounting strap, (2) 1/2 inch flatwashers and (2) 1/2 inch locknuts (Figure 14).
PAGE 12
4. Insert the end of the hose through the top hole in the coupler bracket (Figure 17). Secure the hose assembly to the bracket with a retaining ring. 5. Connect the appropriate hydraulic hose from the hopper assembly to the hoses installed to the coupler bracket. 1 2 4 3 G024265 Figure 18 Figure 17 1. Top hydraulic hose 4. Dust cap 2. Coupler bracket 5. Bottom hydraulic hose 3. Retaining ring 6. Dust plug 1. ROPS tube 2. Hopper stop assembly 2.
PAGE 13
Figure 20 Figure 19 1. Hopper assembly 1. Hopper switch 2. Mounting pins 3. Secure the hopper to the frame with (2) welded mounting pins and hair pin cotters (Figure 20). 6 4. Secure the hopper tie rods to the frame with hair pin cotters (Figure 21).
PAGE 14
screws and #10 flange nuts (Figure 22). Use the (2) mounting holes on the right side of the opening only. 7 When hopper is used with a 60 or 62 inch deck Installing the Front Blowout Shields Note: The following instructions are as viewed from the front of the machine. Parts needed for this procedure: 1 Shield – Top 1 Shield – Wide 1 Shield – Narrow 1 Flat – Short 1 Flat – Long 8 Screw, #10 x 1 inch 8 Flange Nut, #10 1.
PAGE 15
The threaded rod must not contact any parts of the machine when the wheel is rotating. 8 Important: Refer to the weight chart in the Traction Unit Operator’s Manual for additional weight requirements Mounting the Wheel Weight Note: When the hopper is used with a 62 inch deck (model 30551) and blower kit (model 30506) on a Groundsmaster 3280–D or a Groundsmaster 3320, the wheel weight kit (11-0440) must be used. Secure both weights to the left wheel using (4) 1/2-13 x 4-1/2 inch bolts (Toro part no.
PAGE 16
Operation vacuuming action, and to throw grass into the hopper. If the blower speed drops too low, plugging may result. Refer to the Cutting Unit and Traction Unit Operator’s Manual for operation of each. Note: Determine the left and right sides of the machine from the normal operating position. CAUTION Before Operating the Hopper Use care to avoid a collision between the hopper and any stationary objects. Always trim with the left side of the cutting unit. 1. Start the engine.
PAGE 17
Hopper & Frame Removal 1. Stop the unit, disengage the PTO, set the brake and shut off the ignition. 2. Move the hopper control valve lever forward and reverse a few times to release the pressure in the hydraulic system. 3. Disconnect the hydraulic line quick couplers. 4. Remove the (2) hair pin cotters securing the tie rods to the frame. 5. Remove the (2) welded mounting pins and hair pin cotters securing the hopper to the frame. Remove the hopper from the frame. 6.
PAGE 18
Maintenance Lubrication Adjusting the Rear Cover Latch After every 25 hours of operation, grease the cylinder and all pivot points with No. 2 multi purpose lithium base grease. There are (8) grease fittings at various pivot points and (1) fitting on each end of cylinder (Figure 26). Adjust the latch assembly (Figure 25) up or down if the cover does not seal properly or if the cover does not latch when operating. Figure 25 1.
PAGE 19
Notes: 19
PAGE 20
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).