Installation Instructions

ManualsBrandsToro ManualsAttachments15 Cubic Foot Bagger Kit, Groundsmaster

Printed in the USA

W 2006 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

15 CU. FT. HOPPER Kit

Groundsmaster

)

3320 and 3380–D

Model No. 30356–260000201 and Up

Form No. 3355–982 Rev B

Installation Instructions

Safety

Before Operating

• Read and understand the contents of this manual before

starting and operating the machine. Become familiar

with all controls and know how to stop quickly.

• Never allow children to operate the machine. Do not

allow adults to operate the machine without proper

instruction. Only trained operators, skilled in slope

operation and who have read this manual should operate

this machine.

• Never operate machine when under the influence of

drugs or alcohol.

• Remove all debris or other objects that might be picked

up and thrown by cutter blades. Keep all bystanders

away from the operating area.

• Keep all shields and safety devices in place. If a shield,

safety device, or decal is defective or damaged, repair

or replace it before operation is commenced. Also,

tighten any loose nuts, bolts, and screws to insure

machine is in safe operating condition.

• Do not wear loose–fitting clothing because it could get

caught in moving parts. Always wear long pants and

substantial shoes. Wearing safety glasses, safety shoes,

and a helmet is advisable and required by some local

ordinances and insurance regulations.

• Be sure interlock switches are adjusted correctly so

engine cannot be started unless traction pedal is

released–neutral position–and PTO switch is in

DISENGAGED position.

• Fill fuel tank before starting the engine. Avoid spilling

any fuel. Since fuel is flammable, handle it carefully.

– Use an approved fuel container.

– Do not fill fuel tank when engine is hot or running.

– Do not smoke while handling fuel.

– Fill fuel tank outdoors and only to the bottom of the

filler neck.

– Wipe up any spilled fuel.

While Operating

• Sit on the seat when starting the engine and operating

the machine.

• Before starting the engine:

– Engage parking brake.

– Make sure traction pedal is in neutral and PTO is in

DISENGAGE position.

– After engine is started, release parking brake and

keep foot off traction pedal. Machine must not

move. If movement is evident, the neutral return

mechanism is adjusted incorrectly. Shut engine off

and adjust until machine does not move when

traction pedal is released.

• Do not run the engine in a confined area without

adequate ventilation. Exhaust fumes are hazardous and

could possibly be deadly.

• Maximum seating capacity is one person. Therefore,

never carry passengers.

• Check carefully for overhead clearances before driving

under any objects.

• The grass deflector or complete blower assembly must

always be installed on cutting unit.

• To maintain machine control, 75 lb. of weight must be

mounted on left front wheel of traction unit before

using the 15 cu. ft. Hopper kit. Refer to traction Unit

Operator’s Manual for additional weight requirements.

• Operator must be skilled and trained in how to drive on

hillsides. Failure to use caution on slopes or hills may

cause loss of control and vehicle to tip or roll possibly

resulting in personal injury or death.

• Traverse slopes carefully. Do not start or stop suddenly

when traversing slopes or when traveling uphill or

downhill.

• If engine stalls or machine loses headway and cannot

make it to the top of a slope, do not turn machine

around. Always back slowly straight down the slope.

• Using the machine demands the operator’s complete

attention. To prevent loss of control:

– Operate only in daylight or when there is good

artificial light.

– Drive slowly.

Summary of content (16 pages)

PAGE 1
5 CU. FT. HOPPER Kit Form No. 3355–982 Rev B Groundsmaster) 3320 and 3380–D Model No. 30356–260000201 and Up Installation Instructions Safety While Operating • Sit on the seat when starting the engine and operating the machine. Before Operating • Before starting the engine: • Read and understand the contents of this manual before starting and operating the machine. Become familiar with all controls and know how to stop quickly. – Engage parking brake.
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• Lower the cutting unit and hopper to their lowest positions and remove key from switch whenever machine is left unattended. – Avoid sudden stops and starts. – Look behind machine before backing up. – Watch for holes or other hidden hazards. • Before getting off the seat: – Do not drive close to a sand trap, ditch, creek, or hazard. – Move traction pedal to neutral position and remove foot from pedal. – Reduce speed when making sharp turns and when turning on a hillside.
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• If the engine must be running to perform maintenance or an adjustment, keep clear of PTO shaft, cutting unit blades, and other moving parts. of the machine, use genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers may result in non–conformance with the safety standards, and the warranty may be voided. • At the time of manufacture, the machine conformed to safety standards in effect for riding mowers.
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Set Up LOOSE PARTS CHART Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts, total set-up cannot be completed. Some parts may have already been assembled at factory. Description Qty. Control Valve Assembly 1 Control Valve Handle 1 Control Valve Pivot Lever 1 Socket Head Screw 10–24 x 1–1/4” lg. 1 Locknut #10–24 1 Clevis Pin 1 Cotter Pin 1 Hydraulic Hose 1 Capscrew 1/4 – 20 x 2–3/4” lg.
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Description Qty. Hydraulic Hoses 2 Protective Sleeve 1 Retaining Ring 1 Retaining Ring 1 Dust Plug 1 Dust Cap 1 Quick Disconnect (nipple & coupler) 1 Hopper Assembly 1 Welded Mounting Pin 2 Hair Pin Cotter – for 1/2” Shaft 2 Hair Pin Cotter – for 1/4” Shaft 2 Carriage Bolt 5/16 – 18 x 1” lg. 2 Flange Locknut 5/16–18 2 Shield – Top 1 Shield – Wide 1 Shield – Narrow 1 Flat – Short 1 Flat – Long 2 Screw #10 – 24 x 1” lg.
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Mount the Control Valve 1. Remove the seat and the seat base from the machine. 3.50 2. Loosen the fuel tank mounting fasteners so the fuel tank can be elevated enough to gain access to the right fender. 1.25 2.25 3. Locate the (3) holes in the right fender. • If the rear hole is located 3.74 inches from the edge of the fender as shown in figure 1, proceed to to step 4. 3.74 .344” dia. (3) 1 Figure 3 4. Mount the control valve and the pivot lever to the right fender with (3) 1/4–20 x 2–3/4” lg.
PAGE 7
12. Remove the knock–out plug, under the decal, in the lower control panel (Fig. 7). 7. Connect the steering hose (from the lift valve “P” port) to the 90_ fitting on the operator side of the control valve (Fig. 4). 8. Connect the hydraulic hose (included in the kit) to the “P” port of the lift valve and to the 90_ fitting on the outer side of the control valve (Fig. 4). 9. Connect the (2) hydraulic hose assemblies to the fittings on the top of the control valve (Fig. 5).
PAGE 8
Mount the Hopper Frame Note: Remove the hairpin cotter and pin securing the right side of the ROPS to the pivot bracket. Re–install the pin from the left side of the pivot bracket and secure with the hairpin cotter. 1 1 2 2 Figure 11 1. Right hopper mounting bracket Note: On models 30343 and 30344 with serial numbers 260000001 and up, remove the outside rear weight. Retain the mounting fasteners for future use. Figure 9 1. ROPS (right side) 2. Coupler bracket 4.
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mounting strap and (2) 1/2 – 13 locknuts (Fig. 12). The strap is to be positioned between the frame and the bracket. 2 1 7. On traction units with serial numbers 260000001 and up, mount the top of the rear hopper bracket to the frame using (2) 1/2–13 x 3” lg. capscrews, mounting strap, (2) 1/2” flatwashers and (2) 1/2 – 13 locknuts (Fig. 12). The strap is to be positioned between the frame and the bracket. 3 8.
PAGE 10
Connect the Wire Harness 3. Secure the hopper to the frame with (2) welded mounting pins and hair pin cotters (Fig. 17). 1. Unplug the wire harness connector from the seat switch. 4. Secure the hopper tie rods to the frame with hair pin cotters (Fig. 18). 2. Plug the tee end of the hopper switch harness into the seat switch and the seat switch harness. 3. Route the harness to the hopper switch mounted to the frame tube (Fig. 16). Plug the harness into the switch. 1 Figure 18 1 1. Hopper tie rod 5.
PAGE 11
2. Secure the narrow shield to the right inside lip of the hopper opening with a long flat, (3) #10 – 24 X 1” lg. screws and #10 – 24 flange nuts (Fig. 19). 3. Secure the top shield to the upper inside lip of the hopper opening with a short flat, (2) #10 – 24 X 1” lg. screws and #10 – 24 flange nuts (Fig. 19). Use the (2) mounting holes on the right side of the opening only. 2 When hopper is used with a 60” Deck 1.
PAGE 12
Operation Caution Note: Determine the left and right sides of the machine from the normal operating position. Use care to avoid a collision between the hopper and any stationary objects. Always trim with the left side of the cutting unit. Before Operating Hopper 1. Inflate all the tires on the traction unit to 18–20 psi. 1. Start the engine. Raise and lower the hopper several times. Move the control valve lever forward to lower the hopper and in reverse direction to raise the hopper) 2.
PAGE 13
Hopper & Frame Removal 1. Stop the unit, disengage the PTO, set the brake and shut off the ignition. 2. Move the hopper control valve lever forward and reverse a few times to release the pressure in the hydraulic system. 3. Disconnect the hydraulic line quick couplers. 4. Remove the (2) hair pin cotters securing the tie rods to the frame. 5. Remove the (2) welded mounting pins and hair pin cotters securing the hopper to the frame. Remove the hopper from the frame. 6.
PAGE 14
Maintenance Lubrication After every 25 hours of operation, grease the cylinder and all pivot points with No. 2 multi–purpose lithium base grease. There are (8) grease fittings at various pivot points and (1) fitting on each end of cylinder (Fig. 23). Adjusting the Rear Cover Latch 1. Adjust the latch assembly (Fig. 22) up or down if the cover does not seal properly or if the cover does not latch when operating. 1 Figure 22 1.
PAGE 15
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The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.