Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Groundsmaster 7200/7210 Hydraulic SystemPage 4 – 73
22.Taking care to not damage PTO oil seal, install oil
seal into pump housing bore at PTO shaft. Place spacer
on oil seal and secure with retaining ring.
23.Lubricate both sides of thrust plates with clean hy-
draulic oil. Place thrust plate onto each swash plate
making sure to position the beveled side of the thrust
plates against the swash plate surface.
24.Slide control arm onto each trunnion shaft and se-
cure with socket head screw and nut. Torque nut from 20
to 23 ft–lb (27 to 32 N–m).
1. Oil seal
2. Thrust plate
3. Thrust plate bevel
4. Control arm
Figure 80
2
4
3
1
4
25.Lubricate all components of cylinder blocks liberally
with clean hydraulic oil. Make sure that all pistons are
placed in cylinder blocks. Taking care to not drop pistons
from cylinder block, slide both cylinder block assemblies
onto pump shafts.
26.Lubricate two (2) new O–rings and install O–rings
into grooves in pipe. Slide pipe assembly into bore of
transmission pump housing.
1. Cylinder block assembly 2. Pipe
Figure 81
1
2
27.Lubricate new O–rings and install O–rings onto six
(6) hex plugs. Install plugs into center case. Torque
plugs from 14 to 15 ft–lb (18 to 21 N–m).
28.Lubricate flushing valves with clean hydraulic oil and
place them in center case bores making sure to place
RH and LH flushing valves in correct location.
29.Lubricate new O–rings and install O–rings on two (2)
flushing valve plugs. Install springs and plugs to secure
flushing valves. Torque plugs from 17 to 19 ft–lb (22 to
27 N–m).
1. Hex plug (6 used)
2. RH flushing valve
3. LH flushing valve
4. Center case
Figure 82
3
1
4
2
Hydraulic
System