Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Groundsmaster 7200/7210 Page 5 - 11 Electrical System
Indicator Lights
Charge Indicator L ight
The charge indicator light should come on when the igni-
tion switch is in the ON p osition with the engine not run-
ning. Also, it should illuminate with an improperly
operating charging circuit while the engine is running.
Engine Oil Pressure Light
The engine oil pressure light should come on when the
ignition switch is in the ON position with the engine not
running. Also, it should illuminate with the engine run-
ning if the engine oil pressure drops to an unsafe level.
IMPORTANT: If the oil pressure indicator light is il-
luminated with the engine running, shut off the en-
gine immediately.
To test the oil pressure light and circuit wiring, ground the
greenwireattachedtooilpressureswitchlocatedonthe
engine near the oil filter. Turn ignition switch to the ON
position; the engine oil pressure light should come on in-
dicating correct operation of the indicator light and cir-
cuit wiring.
High Temperature Warning Light
If the engine coolant temperature reaches 220
o
F
(105
o
C) (approximate), the h igh temperature warning
light will come on.
NOTE: The PTO will disengage if the engine coolant
temperature reaches 220
o
F(105
o
C) (approximate).
To test the high temperature warning light and circuit wir-
ing, turn ignition switch to the ON position and ground
the yellow wire attached to high temperature warning
switch located on the engine water pump housing (see
High Temperature Warning Switch in this Chapter). The
high temperature warning light should illuminate.
Glow Plug Indicator Light
The glow plug light should come on when the ignition
switch is placed in the ON position prior to placing the
ignition switch in START. The light should stay lit for
approximately 10 seconds while the ignition switch is left
in the ON position.
Testing Indicator Lights
1. Apply 12 VDC to terminals 1A and 2A (Fig. 8).
2. Ground terminals 1B and 2B (Fig. 8).
3. Both indicator lights should illuminate.
1. Glow plug indicator light
2. High temp warning light
3. Oil pressure light
4. Charge indicator light
Figure 7
4
3
2
1
Figure 8
1. Glow plug indicator
2. High temperature
3. Engine oil pressure
4. Charge indicator
5. Indicator light front
6. Indicator light back
1A (+)
2A (+)2B (- )
1B (- )
4
3
5
2
1
6
Electrical
System