Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Rev. A
Groundsmaster 7200/7210 Page 5 - 27 Electrical System
Deck Lift/Lower Switch (Serial Number Above 313000000)
The deck lift/lower switch is used to raise and lower the
cutting deck on machines with a serial number above
313000000. The switch is attached to the right side trac-
tion lever (Fig. 36). The lift/lower switch is connected to
theswitchwireharnessthatrunsthroughtherightside
lever and connects to the main wire harness below the
control panel.
When the top of the lift/lower switch is pressed (momen-
tary position), both of the solenoid valve coils (A/S1 and
B/S2) on the hydraulic lift control manifold are energized
causing the valves to shift and the lift cylinder to extend
to raise the cutting deck. When the bottom of the lift/low-
er switch is pressed (detent position), solenoid valve coil
A/S1 on the hydraulic lift control manifold is energized
causing the valve to shift and the lift cylinder to retract
to lower the cutting deck.
Testing
1. Make sure ignition switch is OFF. Remove key from
ignition switch.
2. Move RH traction lever out of the neutral position and
remove two (2) screws that secure switch cap t o right
side motion control handle (Fig. 37). Carefully slide
switch cap with deck lift/lower switch and attached wire
harness from control handle.
3. Disconnect wire harness connectors from the lift/
lower switch.
4. Check the continuity of the switch by connecting a
multimeter (ohms setting) across the lift/lower switch
connector terminals.
5. With the switch is its normal, centered position, there
should be no continuity (open circuit) between any of
the switch terminals.
6. With the top of the switch pressed (momentary posi-
tion), there should be continuity (closed circuit)
between the bottom and center switch terminals and no
continuity (open circuit) between the top and center
switch terminals.
7. With the bottom of the switch pressed (detent posi-
tion), there should be continuity (closed circuit)
between the top and center switch terminals and no
continuity (open circuit) between the bottom and cen-
ter switch terminals.
8. If testing determines that the deck lift/lower switch is
faulty, replace lift/lower switch.
9. After testing is complete, secure wire harness con-
nectors to deck lift/lower switch. Make sure that connec-
tors are attached to the switch terminals as shown in
Figure 37. The top switch terminal should have the
green wire connected to it for proper lift operation.
10.Carefully slide switch cap with lift/lower switch and
attached wire harness into r ight side control handle and
secure with two (2) screws.
1. RH tr action lever 2. Deck lift/lower switch
Figure 36
2
1
1. RH traction lever
2. Switch cap
3. Screw (2 used)
4. Switch wire harness
5. Deck lift/lower switch
Figure 37
Center Terminal
(White Wire)
(Yellow Wire)
(Green Wire)
Top Terminal
UP
Bottom Terminal
2
1
3
4
5
Electrical
System