Service Manual
Table Of Contents
- Title Page
- Revision History
- Reader Comments
- Preface
- Table Of Contents
- 1 - Safety
- 2 - Product Records and Maintenance
- 3 - Kubota Diesel Engine
- 4 - Hydraulic System
- Specifications
- General Information
- Hydraulic Schematics
- Hydraulic Flow Diagrams
- Special Tools
- Troubleshooting
- Testing
- Traction System Operation Testing
- Charge Relief Valve Pressure Test (Using Pressure Gauge)
- Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
- Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
- PTO Pressure Valve Test (Using Pressure Gauge)
- Implement Relief Pressure Test (Using Pressure Gauge)
- Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
- Lift Cylinder Internal Leakage Test
- Service and Repairs
- General Precautions for Removing and Installing Hydraulic System Components
- Flush Hydraulic System
- Charge Hydraulic System
- Hydraulic Tank
- Wheel Motors
- Wheel Motor Service
- Transmission
- Transmission Service
- Gear Pump
- Gear Pump Service
- Manual Lift Control Valve (SN Below 313000000)
- Manual Lift Control Valve Service (SN Below 313000000)
- Lift Control Manifold (SN Above 313000000)
- Lift Control Manifold Service (SN Above 313000000)
- Polar TracTM Hydraulic Control Valve
- Polar TracTM Hydraulic Control Valve Service
- Lift Cylinder
- Lift Cylinder Service
- Polar TracTM Lift Cylinder
- Polar TracTM Lift Cylinder Service
- Oil Cooler
- 5 - Electrical System
- Electrical Schematics and Diagrams
- Special Tools
- Troubleshooting
- Electrical System Quick Checks
- Component Testing
- Ignition Switch
- Indicator Lights
- Hour Meter
- PTO Switch
- Neutral Switches
- Seat Switch
- Parking Brake Switch (SN Below 310000000)
- Parking Brake Switch (SN Above 310000000)
- Standard Control Module
- Standard Control Module Logic Chart
- PTO Solenoid Valve Coil
- Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
- Fusible Link Harness
- Diode Assembly
- Glow Relay
- High Temperature Warning Switch
- High Temperature Shutdown Switch
- Dual Temperature Switch (Polar TracTM Machines)
- Deck Lift/Lower Switch (SN Above 313000000)
- Fuel Pump
- Fuel Stop Solenoid
- Glow Controller
- Service and Repairs
- 6 - Chassis
- 7 - Cutting Deck
- 8 - Foldout Diagrams
- Electrical Drawing Designations
- Hydraulic Schematics
- Hydraulic Schematic (SN Below 313000000)
- Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
- Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
- Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
- Hydraulic Schematic (SN From 313000001 to 314999999)
- Hydraulic Schematic (SN Above 315000000)
- Electrical Schematics
- Circuit Diagrams
- Wire Harness
Groundsmaster 7200/7210 Hydraulic SystemPage 4 – 31
The Traction Relief Valve Pressure Test should be per-
formed if a traction circuit problem is identified. This test
will determine if a transmission relief valve is operating
correctly.
Procedure for Traction Relief Valve Pressure
Test:
1. Make sure hydraulic oil is at normal operating tem-
perature. Also, make sure that traction drive is correctly
adjusted for the neutral position.
WARNING
Before disconnecting or performing any work on
the hydraulic system, all pressure in the system
must be relieved. See Relieving Hydraulic System
Pressure in the General Information section.
2. Park machine on a level surface with the cutting deck
(or implement) lowered and off. Make sure engine is off
and that the parking brake is not applied.
3. Read Precautions for Hydraulic Testing listed at the
beginning of this section.
4. Thoroughly clean transmission area surrounding
traction circuit hoses on top of transmission (Fig. 17).
Determine which traction relief valve is to be tested.
5. Disconnect hydraulic hose from transmission pump
outlet fitting for relief valve to be tested (Fig. 17):
Relief Valve to be Tested
Pump Outlet
Right Side Forward Port A
Right Side Reverse Port B
Left Side Forward Port C
Left Side Reverse Port D
6. Install hydraulic tester (pressure and flow) in series
with the pump outlet and the disconnected hose. Make
sure that the tester flow arrow points from the pump out-
let port and toward the hose for the relief valve direction
that is to be tested. Make sure the flow control valve
on the tester is fully open.
7. Start engine and run at low idle speed (1500 to 1650
RPM). Check for any hydraulic leakage from test con-
nections and correct before proceeding with test.
IMPORTANT: Do not run engine at full speed when
performing this test using Toro Hydraulic Tester
(Pressure and Flow) (TOR214678). Traction pump
output at full engine speed can damage hydraulic
tester.
8. Using a phototac to measure engine speed, move
throttle so engine speed is 2800 RPM (not full speed).
9. Completely close flow control valve on tester.
10.Leave traction control lever for transmission pump
not being tested in the neutral position.
11. While carefully monitoring tester pressure gauge,
have operator slowly push traction lever for pump being
tested (right side or left side) in direction being tested
(forward or reverse) until pressure gauge stabilizes indi-
cating that the relief valve has opened. Pressure gauge
should read approximately 4000 PSI (276 bar) as relief
valve lifts.
12.Release traction lever to the neutral position, open
tester flow control valve and stop engine. Record test re-
sults.
NOTE: The forward relief valves for the two (2) trans-
mission pump circuits are identical and thus can be in-
terchanged. The reverse relief valves are also identical.
The forward relief valves, however, are different than the
reverse relief valves so do not interchange forward and
reverse relief valves.
13.If traction relief valve pressure is not met, remove
and inspect relief valve from transmission (see Trans-
mission Service in the Service and Repairs section of
this chapter). Clean or replace relief valve. Relief valves
are not adjustable.
14.Relieve hydraulic system pressure (see Relieving
Hydraulic System Pressure in the General Information
section). Disconnect tester from pump outlet fitting and
hydraulic hose. Connect hose to pump fitting.
15.If necessary, repeat pressure test for other traction
relief valves.
Hydraulic
System