Form No. 3383-130 Rev A Groundsmaster® 7200 and 7210 Mower Model No. Model No. Model No. Model No. Model No. Model No. Model No. Model No. Model No. Model No. Model No. Register at www.Toro.com. Original Instructions (EN) 30360—Serial No. 314000001 and Up 30363—Serial No. 314000001 and Up 30363TC—Serial No. 314000001 and Up 30363TE—Serial No. 314000001 and Up 30461—Serial No. 314000001 and Up 30462—Serial No. 314000001 and Up 30464—Serial No. 314000001 and Up 30464TC—Serial No.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.
Contents Servicing the Engine Oil..........................................41 Fuel System Maintenance ...........................................42 Servicing the Water Separator ..................................42 Cleaning the Fuel Tank............................................43 Fuel Lines and Connections .....................................43 Bleeding the Fuel System .........................................43 Bleeding Air from the Injectors ................................
Preparation Safety • While mowing, always wear substantial footwear and long Machines with model numbers 30461, 30462, 30363TC, 30363TE, 30464, 30465, or 30464TC meet or exceed CEN standard EN 836:1997 and ANSI B71.4-2012 specifications in effect at the time of production. Machines with model numbers 30360, 30363, 30467 and 30468 meet or exceed ANSI B71.4–2012 specifications in effect at the time of production • • • Improper use or maintenance by the operator or owner can result in injury.
• • • • • • • • • • • • Check the area to be mowed and never fold down a – do not stop or start suddenly when on a slope; – use slow speeds on slopes and during tight turns; – stay alert for humps and hollows and other hidden hazards; Watch out for traffic when crossing or near roadways. Stop the blades from rotating before crossing surfaces other than grass. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation.
• Be aware there is no rollover protection when the roll • Do not touch equipment or attachment parts which may • • • • • be hot from operation. Allow to cool before attempting to maintain, adjust, or service. Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes and clothing. Protect your face, eyes, and clothing when working with a battery. This machine is not designed or equipped for on-road use and is a “slow-moving vehicle.
Model 30461 This unit has a sound pressure level at the operator’s ear of 87 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN 836. Model 30462 This unit has a sound pressure level at the operator’s ear of 89 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN 836.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed, keep the deflector in place. 112-1461 1. Belt routing 3. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.
110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 2. PTO—On 3. Fast 5. Slow 110-9796 1. Read the Operator's Manual for information on fuses. 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6.
120-9196 1. Forward 3. Slow 5. Reverse 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 7. Read the Operator's Manual for more information on the hydraulic oil. 100-6578 93-7818 1. Entanglement hazard, belt—do not operate the machine with the shields or guards removed; always keep the shields and guards in place; stay away from moving parts. 1.
106-6755 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 106-9206 1. Wheel torque specifications 2. Read the Operator's Manual. 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
106-9290 1. Inputs 5. In seat 2. Not active 6. Power Take-off (PTO) 9. Outputs 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 12. Energize to Run (ETR) 8. Neutral 13. Start 14. Power 10. Power Take Off (PTO) 110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Warning—do not touch the hot surface. 4.
107-1866 1. Tipping hazard and sliding or loss of control hazard, drop-offs—do not turn sharply while traveling fast, instead, slow down and turn gradually, do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs. 2. Warning—if the roll bar is lowered, do not wear the seat belt, if the roll bar is raised, wear the seat belt. 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. No parts required – Adjust the ROPS. Tire 1 Install the left rear tire (model 30464TC and 30363TC only). No parts required – Check the tire pressure. No parts required – Install weights. No parts required – Check the hydraulic fluid, engine oil, and coolant levels.
1 2 Adjusting the ROPS Installing the Left Rear Tire (Model 30464TC and 30363TC Only) No Parts Required Procedure Parts needed for this procedure: 1. Remove the hairpin cotter pins and remove the 2 pins from the roll bar (Figure 4). 1 Procedure 1 1. Support the left rear of the machine with jack stands. 4 2. Remove the lug nuts from the tire mounting studs. 3. Pull the crate and bracket off the wheel hub. 2 3 4.
4 Installing Weights (for CE Compliance) No Parts Required Procedure Machines with 183 cm (72 inch) decks installed and no other attachments, do not need added weight to meet CE standards. However, you may need to purchase and install additional weight depending on the mower deck size/type and the attachments that you install on the machine.
5 Checking Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Checking the Hydraulic System. 2. Check the engine oil level before and after starting the engine, refer to Checking the Engine Oil Level. 3. Check the cooling system before starting the engine; refer to Checking the Cooling System.
Parking Brake Lever Product Overview 3 4 5 6 Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 7). To release the parking brake, push the parking brake lever forward and down. 4 2 G020877 1 Figure 5 1. Parking brake lever 4. Motion control lever 2. Fuel cap (both sides) 5. Seat 3. Roll bar 6. Seat belt G020866 Figure 7 1.
Glow-Plug Light (Orange Light) Specifications The glow-plug indicator light turns on when the ignition switch is turned to the On position. It remains lit for 6 seconds. When the light turns off, the engine is ready to start. Note: Specifications and design are subject to change without notice. Engine-Coolant-Temperature Warning Light This light glows and the cutting blades stop if the engine coolant temperature is high.
Operation • Painted surfaces may be damaged by biodiesel blends. • Monitor seals, hoses, gaskets in contact with fuel as they Note: Determine the left and right sides of the machine from the normal operating position. may be degraded over time. • Fuel filter plugging may be expected for a time after converting to biodiesel blended.
Filling the Fuel Tank Using the Rollover Protection System (ROPS) 1. Park the machine on a level surface. Important: The fuel tanks are connected, but the fuel does not transfer quickly from one tank to the other. It is important when filling that you park on a level surface. If you park on a hill, you may inadvertently overfill the tanks. WARNING To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. 2.
Think Safety First 2. Lower the roll bar to the down position (Figure 11). Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. There is no rollover protection when the roll bar is down. Figure 11 1. Pin 3.
Releasing the Parking Brake The use of protective equipment for eyes, ears, feet and head is recommended. Push forward and down on the parking brake lever to release the parking brake (Figure 14). Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended. Setting the Parking Brake 1. Move the motion control levers (Figure 17) out to the neutral locked position. 2. Pull up and back on the parking brake lever to set the parking brake (Figure 13).
3. Turn the ignition key to the Off position (Figure 16). Wait for all moving parts to stop before leaving the operating position. 5. Move the throttle lever midway between the Fast and Slow positions (Figure 15). 6. Turn the ignition key clockwise to the Run position (Figure 16). 4. Remove the key before transporting or storing machine. The glow plug light will turn on for 6 seconds. Important: Make sure to remove the key as the fuel pump or accessories may run and cause the battery to lose charge.
Operating the Mower Note: The farther you move the traction control levers in either direction, the faster the machine will move in that direction. Raising and Lowering the Mower with the Deck Lift Switch The deck-lift switch raises and lowers the mower deck (Figure 18). The engine must be running for you to use this lever. 1 Figure 17 1. Motion control lever-neutral locked position 3. Forward 2. Center unlock position 4. Backward G020873 Stopping the Machine Figure 18 1.
Engaging the Power Take Off (PTO) The power take off (PTO) switch starts and stops the mower blades and some powered attachments. 1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. 2. While seated in the seat, release the pressure on the traction control levers and place them in neutral. 1 3. Pull up on the PTO switch to engage it (Figure 19). 2 Figure 19 G020870 1. PTO switch Figure 20 1. Stop pin 2. Height-of-cut stop Disengaging the PTO 4.
Figure 21 1. Screw 2. Flange-head bolt 3. Skid 4. Nut Figure 22 4. Remove the flange-head bolts and nuts from each skid. 5. Move each skid to the desired position and secure them with the flange-head bolts and nuts. 1. Flange nut 4. Spacer 2. Bushing 5. Bolt 3. Anti-scalp roller Note: Only use the top or center sets of holes to adjust the skids. The bottom holes are used when switching sides on a Guardian mower deck, at which time they become the top holes on the other side of the mower. 4.
2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands. 4. Remove the fasteners securing each roller on your mower deck, and move the rollers up or down as desired; refer to Figure 24 through Figure 28 as applicable for your mower. Figure 26 Guardian mower decks only 1. Bolt 2. Front under-deck roller 3. Nut 4.
Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1. Sitting on the seat, engage the parking brake and move the PTO to on. Try starting the engine; the engine should not crank. 2. Sitting on the seat, engage the parking brake and move the PTO to off.
Positioning the Seat Changing the Seat Position The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. 1. To adjust, move the lever sideways to unlock the seat (Figure 31). Figure 29 2. Latches 1. Side panel cover On the face of the SCM are 11 LEDs that illuminate to indicate various system conditions. Seven of these lights can be used by the operator for system diagnosis.
Pushing the Machine by Hand Important: Never tow the machine because hydraulic damage may occur. Pushing the Machine 1. Disengage the power take-off (PTO) and turn the ignition key to off. Move the levers to the neutral locked position and apply the parking brake. Remove the key. 2. Lift the seat. 3. Rotate each by-pass valve counterclockwise 1 turn (Figure 34). Figure 32 1. Seat suspension knob 2.
each side of the unit (Figure 35). The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward. Having a full-width ramp provides a surface for the frame members to contact if the unit starts to tip backward. If it is not possible to use one full-width ramp, use enough individual ramps to simulate a full-width continuous ramp. The ramp should be long enough so that the angles do not exceed 15 degrees (Figure 35).
Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used, raise the cutting height to ensure that uneven turf is not cut too short. 1 Select the Proper Height-of-Cut Setting Remove approximately 25 mm (1 inch) or no more than 1/3 of the grass blade when cutting. In exceptionally lush and dense grass, you may have to slow down the forward speed and/or raise the height-of-cut to the next higher setting.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the frame mounting bolts. • Torque wheel lug nuts. After the first 50 hours • Change the mower deck gear box lubricant. • Change the engine oil and filter. After the first 200 hours • Change the hydraulic oil and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri.
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 37 Service Interval Chart Premaintenance Procedures Lubrication Greasing the Bearings and Bushings Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.
Figure 38 38
Figure 39 Checking the Mower Deck Gear Box Lubricant Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it is still hot and avoid directing high-pressure or high volume spray at the bearings or seals. Service Interval: Every 150 hours 1. Position the machine and cutting unit on a level surface. Servicing the Mower Deck Gear Box Lubricant 2. Lower the mower deck to the 2.5 cm (1 inch) height of cut. 3.
Engine Maintenance 6. Remove the dipstick/fill plug from the top of the gear box (Figure 40) and make sure that the lubricant is between the marks on the dipstick. Checking the Air Cleaner 1. Check the air cleaner body for damage, which could possibly cause an air leak. Replace a damaged air cleaner body. Check the whole clean air intake system for leaks, damage, or loose hose clamps. 2.
4. Remove and replace the primary filter (Figure 41). 3. Remove the dipstick (Figure 42), wipe it clean, and install the dipstick. Remove the dipstick and check the oil level. Important: Do not clean the used element to avoid damage to the filter media. The oil level should be up to the Full mark on the dipstick. 5. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body. Important: Do not use a damaged element. 6.
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. • Do not fill the fuel tank completely full. Add fuel to the fuel tank until the level is to the bottom of the filler neck. Figure 43 1. Oil filter 2.
6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an additional 1/2 turn. CAUTION The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. 7. Tighten the drain plug on the bottom of the filter canister. Keep hands, fingers, loose clothing/jewelry, and hair away from the engine fan and belt during this procedure. Cleaning the Fuel Tank Service Interval: Every 2 years 5.
Electrical System Maintenance 4. Tighten the pipe connector securely when it attains a solid flow. 5. Turn the key to the Off position. 6. Repeat this procedure for the remaining nozzles. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs.
WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. Storing the Battery If the machine will be stored more than 30 days, remove the battery and charge it fully.
Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 49). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (18 psi) in the rear tires and 172 kPa (25 psi) in the caster wheels. Uneven tire pressure can cause an uneven cut. Check the tires when they are cold to get the most accurate pressure reading. Figure 50 1. Nut 6. Spacer 2.
Cooling System Maintenance 1. Check the level of the coolant in the expansion tank (Figure 51). The coolant level should be between the marks on the side of the tank. DANGER Discharging hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap.
Brake Maintenance Note: Make sure that the brake-shaft sensor does not contact the switch plunger. 5. Secure the switch jam nuts. Adjusting the Parking Brake Interlock Switch 6. Test the adjustment as follows: A. Ensure that the parking brake is engaged and you are not sitting on the seat, then start the engine. 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. 2.
Belt Maintenance drive belt to release the belt tension and allow the belt to be slipped off the pulleys. Checking the Alternator Belt Service Interval: Every 100 hours Check the condition and tension of the belts (Figure 54) after every 100 operating hours. 1. Proper tension will allow 10 mm (3/8 inch) deflection when a force of 44 N (10 lb.) is applied on the belt midway between the pulleys. 2. If the deflection is not 10 mm (3/8 inch), loosen the alternator mounting bolts (Figure 54).
Controls System Maintenance Adjusting the Control Lever Neutral Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 56). 2 Figure 57 1. Control lever 2. Neutral interlock switch 3. Screws 4. 0.4 to 1 mm (0.015 to 0.045 inch) 4.
2 1 G020875 Figure 58 Figure 60 1. Bolts 2. Control panel 1. Neutral position 2. Neutral locked position 7. If adjustment is needed, loosen the nut and jam nut against the yoke (Figure 59). 4. Move the control lever to the neutral position but not locked (Figure 60). 8. Applying slight rearward pressure on the motion control lever, turn the head of the adjustment bolt in the appropriate direction until the control lever is centered in the neutral lock position (Figure 59). 5.
1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. 9. Repeat steps 6 through 8 for the other side of the machine. 2. Slide seat forward, unlatch it, and swing it up and forward. 10. Tighten the jam nuts at the ball joints (Figure 59). 11. Move the throttle lever to the Slow position and stop the engine. 3. Disconnect the electrical connector from the seat safety switch. 12.
Figure 64 Figure 63 1. Stop bolt 3. Jam nut 2. Control lever 4. 1.5 mm (0.060 inch) 1. Control lever 2. Control-lever post 3. Bolts 5. Thread the stop bolt all the way in (away from the control lever). 4. Have someone push the control-lever posts (not the control levers) all the way forward into the maximum speed position and hold them there. 6. Push the control lever all the way forward until it stops and hold it there. 5.
Hydraulic System Maintenance The reservoir is filled at the factory with approximately 4.7 liters (5 quarts) of high quality tractor transmission/hydraulic fluid. The recommended replacement fluid is as follows: Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used.
Figure 67 1. Hydraulic reservoir drain plug 3. Transmission case drain plug 2. Filter Figure 66 1. Dipstick 4. Clean the area around the hydraulic oil filter and remove it (Figure 67). 2. Fill cap 5. Immediately install a new hydraulic oil filter. 6. Remove the dipstick and wipe it with a clean rag (Figure 66). 6. Install the hydraulic reservoir and transmission case drain plugs. 7. Place the dipstick into the filler neck; then remove it and check level of fluid (Figure 66). 7.
Mower Deck Maintenance DANGER A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death. WARNING If you raise the machine using only a jack to support it while you work under the mower deck, the jack could tip, causing the mower deck to fall, crushing you or bystanders. • Inspect the blade periodically for wear or damage. • Replace a worn or damaged blade.
2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Rotate the blades until the ends face forward and backward (Figure 70). Note: Measure from a level surface to the cutting edge, position A, of the blades (Figure 70). Note this dimension. Figure 70 1. Measure here from blade to hard surface 2. Position A 4. Rotate the opposite ends of the blades forward. Figure 69 1. Cutting edge 3.
Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. 2. Install the anti-scalp plate and blade bolt (Figure 73). by other manufacturers may result in non-conformance with safety standards. WARNING Contact with a sharp blade can cause serious injury. Wear gloves or wrap sharp edges of the blade with a rag. 1. Hold the blade end using a rag or thickly-padded glove. 2.
8. Adjust the jam nuts securing the deck yokes/chains to the mower deck until the mower deck is level. Figure 75 1. Chain 2. Yoke Figure 74 1. Chain 2. Yoke 3. Jam nut 4. Mower deck 3. Jam nut 4. Mower deck Replacing the Grass Deflector Adjusting the Mower Deck Pitch WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade could occur.
Cleaning Cleaning Under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Figure 76 1. Bolt 5. Spring installed 2. Spacer 6. Grass Deflector 3. Locknut 7.
Storage 7. Service the battery and cables as follows: A. Remove the battery terminals from the battery posts. Machine 1. Thoroughly clean the machine, deck and the engine, paying special attention to these areas: • Radiator and radiator screen B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D.
Notes: 62
Notes: 63
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
