Installation Instructions

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All Rights Reserved
Printed in the USA
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Form No. 3325–862
Installation
Instructions
Model No. 30415 –210000001 & Up
Model No. 30416 –210000001 & Up
Model No. 30417 –210000001 & Up
Replacement Mower Kit
Groundsmaster 4000D
Remove Hydraulic Motor
(Front or Side Decks)
1. Position machine on a level surface, lower cutting units
to the floor, engage parking brake, be sure traction
pedal is in neutral position, PTO lever in OFF position,
shut engine OFF and remove key from switch.
2. Remove bolts securing hydraulic motor to deck (Fig. 1).
Lift motor off deck and lay it on a clean, out of the way,
surface. Do not damage aluminium coupler.
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Figure 1
1. Hydraulic motor 2. Mounting bolts
3. Remove elastomeric spider from inside pulley coupler.
Inspect for wear and replace if worn. Otherwise, retain
for re–installation on new front deck (Fig. 2).
Note: Inspect spider hub for wear and replace if worn
(Fig. 2).
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Figure 2
1. Spider
2. Spider hub
3. Pulley coupler
Replace Front Mower Deck
1. Remove hair pin cotters and clevis pins securing
height-of-cut chains to rear of deck. Retain hair pin
cotters and clevis pins for re–installation on new front
deck
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Figure 3
1. Height of cut chain 2. Clevis pin & hairpin cotter
2. Remove bolts, washers and locknuts securing each lift
arm ball joint mount to cutting unit castor arm tube
(Fig. 4).
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Figure 4
1. Lift arm ball joint mount (2)
3. Move mower deck away from traction unit.
4. Slide new mower deck into position and mount it to
traction unit by reversing procedure.

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