Installation Instructions

ManualsBrandsToro ManualsAttachmentsHood Screen Kit, Groundsmaster 4000-D and 4100-D

Printed in the USA

W 2006 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Hood Screen Kit

Groundsmaster

)

4000–D & 4100–D

Model No. 30424

Form No. 3355–273 Rev B

Installation Instructions

1. Disconnect and remove the hood from the machine.

2. Disconnect and remove the rear screen assembly from

the hood.

3. Trim the forward edge of the Screen Template

(110-6175) per the directions on the template.

4. Tape the Screen Template to the top of the screen

assembly (Fig. 1). The template edge marked

TEMPLATE LOCATING EDGE “A” should be lined

up with the upper front mounting face on the screen

assembly.

Note: To aid in centering the template, the TEMPLATE

LOCATING CENTERLINE ”B” should line up with the 2

upper mounting holes on the screen assembly (Fig. 1).

Figure 1

1. Template locating edge

“A”

2. Front mounting face

3. Centerlines

4. Mounting holes

5. Center punch the (4) corners of the dashed opening.

Drill these (4) holes to 5/32 inch dia. and then follow up

to 3/8 inch dia. (Fig. 2).

6. Center punch the (2) holes used for mounting the

plenum. Drill these (2) holes to 5/32 inch dia. Do not

drill these (2) holes to 3/8 inch dia. because they will be

used for securing the plenum to the screen assembly

(Fig. 2).

Figure 2

1. Plenum mounting holes 2. Corner holes for opening

7. Using the (4) (3/8 inch dia.) holes as corner locators,

construct tangent lines to form the rectangular shaped

opening that will be removed from the top panel of the

screen. Use masking tape to outline the opening and to

eliminate any unnecessary scratching of the painted

surface (Fig. 3).

2 1

Figure 3

1. Masking tape 2. Screen assembly

8. Using a reciprocating saw or some other means, cut out

this opening in the top panel of the screen and clean up

any sharp edges (Fig. 3).

Summary of content (4 pages)

PAGE 1
Form No. 3355–273 Rev B Hood Screen Kit Groundsmaster) 4000–D & 4100–D Model No. 30424 Installation Instructions 1. Disconnect and remove the hood from the machine. 2. Disconnect and remove the rear screen assembly from the hood. 2 1 3. Trim the forward edge of the Screen Template (110-6175) per the directions on the template. 4. Tape the Screen Template to the top of the screen assembly (Fig. 1).
PAGE 2
9. Assemble the bulb seal (110-6177) and adhesive foam strips (105-0778) to the plenum (110-6137–03) as shown in figure 4. 1 3 2 1 Figure 4 1. Bulb seal 2. Adhesive foam Figure 6 3. Plenum 1. Foam strip 12. Lay the hood upside down on a protected surface so it does not get scratched or damaged. 10. Using (2) of the (6) sheet metal screws provided, secure the plenum assembly to the top of the screen assembly. (Fig. 5). Drill out the remaining (4) mounting holes using a 5/32 inch dia. drill.
PAGE 3
14. From the underside of the hood, use the template as a guide to drill (4) .125 inch dia. pilot holes in the (4) corners marked .375 inch dia. and (2) .125 inch dia. pilot holes in the (2) holes marked .344 inch dia. (Fig. 7). Remove the Hood Template. 19. Re–assemble the modified screen assembly with the mounted plenum back onto the hood with the plenum inserted through this new hood opening. This is designed to be a tight fit.
PAGE 4
1 Figure 12 Figure 14 1. Top mounted screen 22. Remove the top mounted screen assembly (110–6160). 27. Inspect the whole assembly and adjust accordingly to make sure the bulb seal mates snug to the hood without any gaps. 23. From the underside of the hood, assemble (2) bolts, (4) fender washers (2 inside & 2 outside), (2) spacers and (2) locknuts in the (2) holes just drilled. Tighten nuts securely. 28. Remove the existing lower frame access panel from the machine (Fig. 15). 24.